Fender and Apron, Front

Removal

1. Clean all dirt from screws, bolts and nuts attaching front fender (16005).

2. Remove headlamps (13008) from the vehicle. Refer to Section 17-01.

3. Remove the screws attaching front fender to radiator support (16138).

4. Remove one screw attaching the lower end of front fender to lower corner of cab.

5. Remove one screw from inside cab attaching the lower end of front fender to cowl.

6. Remove screws attaching front fender to cowl extension.

7. Remove screws around wheelhouse opening attaching front fender to front fender apron (16054).

8. Remove bolts attaching battery tray (10732) to front fender (right side only) and bolts attaching auxiliary battery tray or tool box (left side only) (both R.P.O.).

9. Remove hood latch cable from left front fender and main wiring harness from right front fender.

10. Remove screws attaching hood assist spring (16C644) to front fender. Remove front fender.

Installation

1. Position nuts and retainers to front fender.

2. Apply sealer to upper edge of front fender apron.

3. Position front fender to front fender apron and loosely install screws.

4. From inside the cab, loosely install screw attaching front fender to cowl.

5. Install screw attaching the lower end of front fender to lower corner of cab.

6. Loosely install screws attaching front fender to radiator support.

7. Loosely install screw attaching front fender to cowl extension.

8. Loosely install the bolts, attaching the battery tray to front fender (right side only) and bolts attaching auxiliary battery tray or tool box (left side only) (both R.P.O.).

9. Adjust front fender and tighten all mounting screws and bolts to specifications listed at the end of this section.

10. Install hood assist spring to the front fender.

11. Install headlamps. Refer to Section 17-01.

    
    
    Front Fender Installation
    
    
    
    
    
    

    Item	Part Number	Description
    1	16005	Front Fender
    2	N800854-S100	Nut
    3	N802984-S55	Bolt
    4	N803506-S36	Bolt
    5	16C198	Bracket Assembly
    6	N800296-S101	U-Nut
    7	N801107-S100	Nut
    8	16D162	Front Fender Shim
    9	02012	Cowl Top Outer Panel
    10	16K808-B	Nut
    11	N606688-S55	Screw and Washer
    12	16B072	Front Fender Radiator Support Reinforcement
    13	N803506-S36	Bolt
    14	N800538-S100	Nut
    15	N801256-S36	Washer
    16	44725-S2	Washer (Optional)
    17	N805230-S55	Screw and Washer
    18	16747	Hood Latch Support Brace
    19	N623332-S100	Nut
    20	16138	Radiator Support
    A	—	Tighten to 24-31 Nm (18-23 Lb-Ft)
    B	—	Tighten to 12-18 Nm (106-160 Lb-In)
    C	—	Tighten to 9-14 Nm (80-124 Lb-Ft)

    
    
    Front Fender Apron Installation
    
    
    
    
    
    

    Item	Part Number	Description
    1	16005	Front Fender
    2	N808094-S	Hood Bumper
    3	N80895-S	Hood Bumper
    4	16054	Front Fender Apron
    5	N623333-S100	Nut
    6	N623332-S100	Nut
    7	N800322-S55	Screw
    8	N800576-S55	Bolt
    9	45257-S100	U-Nut
    10	N800925-S100	U-Nut
    11	358870-S36B	Washer
    12	17A140	Jack Handle Retainer Bracket
    13	382707-S	Rivet
    14	10N697	Battery Tray Brace
    15	N803506-S55	Bolt
    16	N807907-S36	Bolt
    17	10A812	Battery Tray Support Reinforcement
    18	N800296-S100	Nut
    19	388930-S	Pushpin
    20	10732	Battery Tray
    21	10718	Battery Hold Down Clamp
    22	N803471-S55	Screw and Washer
    23	16138	Radiator Support
    24	9F271	Front Air Deflector
    25	384816-S100	U-Nut
    26	N807260-S55	Screw and Washer
    A	—	Tighten to 9-14 Nm (80-124 Lb-In)
    B	—	Tighten to 1-2 Nm (9-18 Lb-In)
    C	—	Tighten to 8-12 Nm (71-106 Lb-In)
    D	—	Tighten to 22-34 Nm (16-25 Lb-Ft)