Section 01-03: Doors, Tailgate
1996 F-150, F-250, F-350, F-Super Duty and Bronco Workshop Manual
REMOVAL AND INSTALLATION

Doors

 

Front and Rear

Removal

  1. Disconnect the battery ground cable (14301).

  1. Remove any door trim necessary to access the electrical connector inside the front door (20124). Refer to Section 01-05.

  1. Disconnect the electrical connector inside the front door and pull the wire harness out of the front door.

  1. NOTE: When marking hinge locations, use a felt marker or equivalent. Do not scratch the paint.

    Mark the door hinge locations to aid installation alignment.

  1. Support the front door.

  1. Remove the lower door hinge-to-front door bolts.

  1. Remove the upper door hinge-to-front door bolts.

  1. Remove the front door from the vehicle.

Installation

  1. Support the front door in position at the door hinges.

  1. Align the door hinge-to-front door match marks made at removal and install the upper door hinge-to-front door bolts.

  1. Align the door hinge-to-front door match marks and install the lower door hinge-to-front door bolts.

  1. Align the front door. Refer to Adjustments in this section.

  1. Tighten the door hinge-to-front door bolts to 26-35 Nm (19-26 lb-ft).

  1. Feed the wire harness into the front door and connect the electrical connector.

  1. Install any door trim removed to access the electrical connector.

  1. Connect the battery ground cable.



    Front Door, Bronco and F-150, F-250, F-350 and F-Super Duty Chassis Cab





    ItemPart NumberDescription
    122810Door Hinge, Upper
    220124Front Door
    3N803417-S36Bolt, Door Hinge-to-Front Door
    422800Door Hinge, Lower
    502500Front Body Pillar
    6N803417-S36Bolt, Door Hinge-to-Front Body Pillar
    ATighten to 26-35 Nm
    (19-26 Lb-Ft)


    Rear Door, F-350 Crew Cab





    ItemPart NumberDescription
    126800Rear Door Upper Hinge
    228160Quarter Latch Pillar
    326802Rear Door Lower Hinge and Check
    4N803417-S2Door Hinge-to-Rear Door Bolt
    5N803417-S2Door Hinge-to-Quarter Latch Pillar Bolt
    624630Rear Door
    ATighten to 26-35 Nm
    (19-26 Lb-Ft)