Section 01-11: Glass, Frames and Mechanisms
1996 F-150, F-250, F-350, F-Super Duty and Bronco Workshop Manual
REMOVAL AND INSTALLATION

Window, Tailgate

 

Removal

  1. Open tailgate.

  1. Remove inside cover access panel and retaining screws.

  1. Remove inside cover panel support and retaining screws.

  1. Remove inside cover watershield.



    Tailgate, Bronco





    ItemPart NumberDescription
    141610Outside Weatherstrip, Tailgate
    223394Window Regulator Electric Drive
    3380642-SScrew, Outside Weatherstrip-to-Tailgate
    442072Inside Weatherstrip, Tailgate
    540700Tailgate
    657472-S2Bolt, Back Window Glass Run-to-Tailgate
    7422A20Back Window Glass Run
    8387392-SBumper
    944000Tailgate Window Regulator
    10422B18Back Window Glass Bracket
    1157472-S2Bolt, Tailgate Window Regulator-to-Tailgate
    (4 Req'd)
    1242006Back Window Glass
    1343505Lock Cylinder, Tailgate
    1441616Upper Corner Seal, Tailgate
    15376389-SScrew, Tailgate Upper Corner Seal-to-Tailgate
    1614559Clip, Window Regulator Switch Retainer
    1743629Retainer, Tailgate Lock Cylinder
    18385323-SRivet, Back Window Glass Bracket-to-Back Window Glass
    19234A44Door Window Glass Bracket Spacer
    20234A46Door Window Glass Channel Bracket Retainer
    21234A24Window Regulator Drive Gear Kit
    ATighten to 6-11 Nm
    (53-97 Lb-Ft)
  1. Manually close both tailgate latches and raise the tailgate glass.

  1. Remove four nuts retaining tailgate back window glass (42006) and back window glass bracket (422B18) to back window regulator.

  1. If tailgate has heated glass option, disconnect two terminals (driver's side).

  1. Grind off four rivets, two on each back window glass bracket to tailgate glass. Punch out four rivets and remove four door window glass channel bracket retainers (234A46) and door window glass bracket spacers (234A44).

  1. Remove screws and pull out tailgate upper corner seal assemblies, one on each side.

  1. Snap out inside and outside tailgate weatherstrips with tool.

  1. Slide tailgate back window glass out from tailgate assembly.

Installation

  1. Slide glass midway into tailgate assembly.

  1. Connect heated glass wires, if equipped.

  1. Install back window glass bracket C-channels onto the tailgate window regulator arm slide guides.

  1. Position tailgate back window glass over back window glass bracket C-channel studs and install four door window glass bracket spacers, door window glass channel bracket retainers and rivets.

  1. Lower tailgate back window glass to connect heated glass wiring terminals.

  1. Close tailgate and cycle tailgate back window glass to ensure smooth operation.

  1. Install watershield.

  1. Install inside cover panel support (one screw).

  1. Install ten inside cover access panel screws.

  1. Close door and cycle tailgate back window glass to ensure proper function.