Section 03-01A: Engine, 4.9L SFI | 1996 F-150, F-250, F-350 (4x2), F-150, F-250 (4x4) Workshop Manual |
The following disassembled views of the engine (6007) are typical and will serve as a reference for the procedures. The numbers and part descriptions shown are basic part numbers corresponding with the Ford Master Parts Catalog.
Refer to the Specifications portion of this section for all specifications and torque values.
Engine Components, Upper

| Item | Part Number | Description |
|---|---|---|
| 1 | 6853 | Crankcase Ventilation Hose |
| 2 | 390659-S100 | PCV Connector |
| 3 | 9A474 | Intake Manifold Vacuum Outlet Fitting and Cap |
| 4 | 9424 | Intake Manifold (Upper) |
| 5 | 9D476 | EGR Valve Gasket |
| 6 | 9E936 | Throttle Body Gasket |
| 7 | 9F483 | EGR External Pressure Valve |
| 8 | 9F715 | Idle Air Control Valve |
| 9 | 9D477 | EGR Valve to Exhaust Manifold Tube |
| 10 | 9F670 | Idle Air Control Gasket |
| 11 | 9J444 | Intake Manifold Support |
| 12 | 9E926 | Throttle Body |
| 13 | 9723 | Accelerator Cable Bracket |
| 14 | 390056-S | Bolt (Studded Head) |
| 15 | — | Bracket (Part of 6582) |
| 16 | 6766 | Oil Filler Cap |
| 17 | 6A768 | Crankcase Vent Filter |
| 18 | 6A892 | Crankcase Ventilation Grommet |
| 19 | 6A892 | Crankcase Ventilation Grommet |
| 20 | 6A666 | Positive Crankcase Ventilation Valve |
| 21 | — | Clip (Part of 14A163) |
| 22 | 14A163 | Wiring Harness Retainer |
| 23 | 390056-S | Bolt (Studded Head) |
| 24 | 9H465 | Secondary Air Injection Control Solenoid Vacuum Valve |
| 25 | 9J459 | EGR Vacuum Regulator Solenoid |
| 26 | 6582 | Valve Cover |
| 27 | 6584 | Valve Cover Gasket |
| 28 | 6049 | Cylinder Head |
| 29 | 12405 | Spark Plug |
| 30 | 12106 | Distributor Cap |
| 31 | 12286 | Distributor to Spark Plug Wire |
| 32 | 12200 | Distributor Rotor |
| 33 | 12127 | Distributor |
| 34 | 14289 | Engine Gauge Feed Wire |
| 35 | 9278 | Oil Pressure Sensor |
| 36 | 12A699 | Knock Sensor |
| 37 | 6521 | Gasket |
| 38 | 6519 | Valve Pushrod Cover |
| 39 | 14A163 | Wiring Harness Retainer |
| 40 | 12A310 | Ignition Coil and Bracket Assembly |
| 41 | 18801 | Radio Ignition Interference Capacitor |
| 42 | 6714 | Oil Filter |
| 43 | 6890 | Oil Filter Mounting Insert |
| 44 | 6010 | Cylinder Block |
| 45 | 6020 | Engine Front Cover Gasket |
| 46 | 6019 | Engine Front Cover |
| 47 | 6700 | Crankshaft Front Seal |
| 48 | 6312 | Crankshaft Pulley |
| 49 | 6C351 | Misfire Sensor |
| 50 | 8501 | Water Pump |
| 51 | 8555 | Water Bypass Tube |
| 52 | 8592 | Thermostat Housing |
| 53 | 8575 | Water Thermostat |
| 54 | 6051 | Head Gasket |
| 55 | 8255 | Thermostat Gasket |
| 56 | 12A648 | Engine Coolant Temperature Sensor |
| 57 | 18599 | Hot Water Heater Elbow Connection |
| 58 | 9F593 | Fuel Injector |
| 59 | 9S441 | Fuel Injection Supply Manifold |
| 60 | 9D930 | Fuel Charging Wiring |
| 61 | 12A697 | Intake Air Temperature Sensor |
| 62 | 9439 | Intake Manifold Gasket |
| 63 | 9B445 | Secondary Air Injection Manifold |
| 64 | 9A487 | Secondary Air Injection Check Valve |
| 65 | 9430 | Exhaust Manifold (Front) |
| 66 | 17A084 | Engine Lifting Eye |
| 67 | 9430 | Exhaust Manifold (Rear) |
| 68 | 9H486 | Intake Manifold Upper Gasket |
| 69 | 9424 | Intake Manifold (Lower) |
| 70 | 390717-S56 | Spring Clip |
| 71 | 9471 | Intake Manifold Shield |
Engine Components, Lower

| Item | Part Number | Description |
|---|---|---|
| 1 | 6514 | Valve Spring Retainer |
| 2 | 6518 | Valve Spring Retainer Key |
| 3 | 6514 | Valve Spring Retainer |
| 4 | 6513 | Valve Spring |
| 5 | 6571 | Valve Stem Seal |
| 6 | 6A528 | Rocker Arm Seat |
| 7 | 6564 | Rocker Arm |
| 8 | 6A588 | Rocker Arm Fulcrum Guide |
| 9 | 6049 | Cylinder Head |
| 10 | 6565 | Push Rod |
| 11 | 6507 | Intake Valve |
| 12 | 6505 | Exhaust Valve |
| 13 | 6051 | Head Gasket |
| 14 | 7007 | Engine Rear Plate |
| 15 | 6375 | Flywheel (Automatic Transmission) |
| 16 | 6379 | Bolt (6 Req'd) |
| 17 | 7550 | Clutch Disc |
| 18 | 34792-S36 | Washer (6 Req'd) |
| 19 | 387299-S2 | Bolt (6 Req'd) |
| 20 | 7563 | Clutch Pressure Plate |
| 21 | 391286 | Bolt (6 Req'd) |
| 22 | 6375 | Flywheel (Manual Transmission) |
| 23 | 7600 | Pilot Bearing |
| 24 | 7007 | Engine Rear Plate |
| 25 | 6A674 | Oil Pan Flange Reinforcement (Left) |
| 26 | 6675 | Oil Pan |
| 27 | 6734 | Oil Pan Drain Plug Gasket |
| 28 | 6730 | Oil Pan Drain Plug |
| 29 | 390674-S2 | Bolt (3 Places) |
| 30 | 6A674 | Oil Pan Flange Reinforcement (Right) |
| 31 | 6710 | Oil Pan Gasket |
| 32 | 6622 | Oil Pump Screen Cover and Tube |
| 33 | 6600 | Oil Pump |
| 34 | 6A618 | Oil Pump Intermediate Shaft |
| 35 | 376809-S | Camshaft Rear Bearing Cover |
| 36 | 87838-S101 | Set Screw |
| 37 | 6500 | Valve Tappets (12 Req'd) |
| 38 | 6A008 | Cylinder Head to Block Dowel (2 Req'd) |
| 39 | 6397 | Flywheel Housing to Block Dowel (2 Req'd) |
| 40 | 6333 | Crankshaft Main Bearing |
| 41 | 6337 | Crankshaft Thrust Main Bearing |
| 42 | 6701 | Crankshaft Rear Oil Seal |
| 43 | 6303 | Crankshaft |
| 44 | 6337 | Crankshaft Thrust Main Bearing |
| 45 | — | Rear Cap (Part of 6010) |
| 46 | — | Rear Intermediate Cap (Part of 6010) |
| 47 | — | Rear Center Cap (Part of 6010) |
| 48 | — | Center Cap (Part of 6010) |
| 49 | — | Front Center Cap (Part of 6010) |
| 50 | — | Front Intermediate Cap (Part of 6010) |
| 51 | — | Front Cap (Part of 6010) |
| 52 | 6333 | Crankshaft Main Bearing |
| 53 | 6312 | Crankshaft Pulley |
| 54 | 6256 | Camshaft Gear |
| 55 | 6269 | Camshaft Thrust Plate |
| 56 | 6019 | Engine Front Cover |
| 57 | 6306 | Crankshaft Gear |
| 58 | 379153-S | Key |
| 59 | 6261 | Camshaft Bearings |
| 60 | 6265 | Camshaft Sprocket Spacer |
| 61 | 74148-S | Key |
| 62 | 6250 | Camshaft |
| 63 | 6262 | Camshaft Center Bearing |
| 64 | 6010 | Cylinder Block |
| 65 | — | Connecting Rod Cap (Part of 6200) |
| 66 | 6211 | Connecting Rod Bearing |
| 67 | 6200 | Connecting Rod |
| 68 | 6148 | Partial Piston Ring Set |
| 69 | 6102 | Piston, Pin and Ring |
| 70 | 6100 | Piston and Rod Assembly |
| A | — | Tighten to 20-34 Nm (15-25 Lb-Ft) |
| B | — | Tighten to 22-27 Nm (16-20 Lb-Ft) |