Section 03-01A: Engine, 4.9L SFI
1996 F-150, F-250, F-350 (4x2), F-150, F-250 (4x4) Workshop Manual
IN-VEHICLE SERVICE

Engine Components

The following disassembled views of the engine (6007) are typical and will serve as a reference for the procedures. The numbers and part descriptions shown are basic part numbers corresponding with the Ford Master Parts Catalog.

Refer to the Specifications portion of this section for all specifications and torque values.

Engine Components, Upper

ItemPart NumberDescription
16853Crankcase Ventilation Hose
2390659-S100PCV Connector
39A474Intake Manifold Vacuum Outlet Fitting and Cap
49424Intake Manifold (Upper)
59D476EGR Valve Gasket
69E936Throttle Body Gasket
79F483EGR External Pressure Valve
89F715Idle Air Control Valve
99D477EGR Valve to Exhaust Manifold Tube
109F670Idle Air Control Gasket
119J444Intake Manifold Support
129E926Throttle Body
139723Accelerator Cable Bracket
14390056-SBolt (Studded Head)
15Bracket (Part of 6582)
166766Oil Filler Cap
176A768Crankcase Vent Filter
186A892Crankcase Ventilation Grommet
196A892Crankcase Ventilation Grommet
206A666Positive Crankcase Ventilation Valve
21Clip (Part of 14A163)
2214A163Wiring Harness Retainer
23390056-SBolt (Studded Head)
249H465Secondary Air Injection Control Solenoid Vacuum Valve
259J459EGR Vacuum Regulator Solenoid
266582Valve Cover
276584Valve Cover Gasket
286049Cylinder Head
2912405Spark Plug
3012106Distributor Cap
3112286Distributor to Spark Plug Wire
3212200Distributor Rotor
3312127Distributor
3414289Engine Gauge Feed Wire
359278Oil Pressure Sensor
3612A699Knock Sensor
376521Gasket
386519Valve Pushrod Cover
3914A163Wiring Harness Retainer
4012A310Ignition Coil and Bracket Assembly
4118801Radio Ignition Interference Capacitor
426714Oil Filter
436890Oil Filter Mounting Insert
446010Cylinder Block
456020Engine Front Cover Gasket
466019Engine Front Cover
476700Crankshaft Front Seal
486312Crankshaft Pulley
496C351Misfire Sensor
508501Water Pump
518555Water Bypass Tube
528592Thermostat Housing
538575Water Thermostat
546051Head Gasket
558255Thermostat Gasket
5612A648Engine Coolant Temperature Sensor
5718599Hot Water Heater Elbow Connection
589F593Fuel Injector
599S441Fuel Injection Supply Manifold
609D930Fuel Charging Wiring
6112A697Intake Air Temperature Sensor
629439Intake Manifold Gasket
639B445Secondary Air Injection Manifold
649A487Secondary Air Injection Check Valve
659430Exhaust Manifold (Front)
6617A084Engine Lifting Eye
679430Exhaust Manifold (Rear)
689H486Intake Manifold Upper Gasket
699424Intake Manifold (Lower)
70390717-S56Spring Clip
719471Intake Manifold Shield

Engine Components, Lower

ItemPart NumberDescription
16514Valve Spring Retainer
26518Valve Spring Retainer Key
36514Valve Spring Retainer
46513Valve Spring
56571Valve Stem Seal
66A528Rocker Arm Seat
76564Rocker Arm
86A588Rocker Arm Fulcrum Guide
96049Cylinder Head
106565Push Rod
116507Intake Valve
126505Exhaust Valve
136051Head Gasket
147007Engine Rear Plate
156375Flywheel (Automatic Transmission)
166379Bolt (6 Req'd)
177550Clutch Disc
1834792-S36Washer (6 Req'd)
19387299-S2Bolt (6 Req'd)
207563Clutch Pressure Plate
21391286Bolt (6 Req'd)
226375Flywheel (Manual Transmission)
237600Pilot Bearing
247007Engine Rear Plate
256A674Oil Pan Flange Reinforcement (Left)
266675Oil Pan
276734Oil Pan Drain Plug Gasket
286730Oil Pan Drain Plug
29390674-S2Bolt (3 Places)
306A674Oil Pan Flange Reinforcement (Right)
316710Oil Pan Gasket
326622Oil Pump Screen Cover and Tube
336600Oil Pump
346A618Oil Pump Intermediate Shaft
35376809-SCamshaft Rear Bearing Cover
3687838-S101Set Screw
376500Valve Tappets (12 Req'd)
386A008Cylinder Head to Block Dowel (2 Req'd)
396397Flywheel Housing to Block Dowel (2 Req'd)
406333Crankshaft Main Bearing
416337Crankshaft Thrust Main Bearing
426701Crankshaft Rear Oil Seal
436303Crankshaft
446337Crankshaft Thrust Main Bearing
45Rear Cap (Part of 6010)
46Rear Intermediate Cap
(Part of 6010)
47Rear Center Cap
(Part of 6010)
48Center Cap (Part of 6010)
49Front Center Cap
(Part of 6010)
50Front Intermediate Cap
(Part of 6010)
51Front Cap (Part of 6010)
526333Crankshaft Main Bearing
536312Crankshaft Pulley
546256Camshaft Gear
556269Camshaft Thrust Plate
566019Engine Front Cover
576306Crankshaft Gear
58379153-SKey
596261Camshaft Bearings
606265Camshaft Sprocket Spacer
6174148-SKey
626250Camshaft
636262Camshaft Center Bearing
646010Cylinder Block
65Connecting Rod Cap
(Part of 6200)
666211Connecting Rod Bearing
676200Connecting Rod
686148Partial Piston Ring Set
696102Piston, Pin and Ring
706100Piston and Rod Assembly
ATighten to 20-34 Nm
(15-25 Lb-Ft)
BTighten to 22-27 Nm
(16-20 Lb-Ft)