1996 Bronco/F-Series

Section 03-01B: Engine, 5.0L and 5.8L MFI

1996 F-150, F-250, F-350 and Bronco Vehicles Equipped with 5.0L or 5.8L MFI Engines Workshop Manual

IN-VEHICLE SERVICE

Engine Components

Engine components shown are typical and provide a reference for procedures.

External Engine Components, 5.0L MFI

Item	Part Number	Description
1	8509	Water Pump Pulley
2	8501	Water Pump
3	8507	Water Pump Housing Gasket
4	6700	Crankshaft Front Seal
5	6C351	Timing Pointer and Misfire Sensor Assembly
6	6019	Engine Front Cover
7	6020	Engine Front Cover Gasket
8	6010	Cylinder Block
9	6890	Oil Filter Mounting Insert
10	6714	Oil Filter
11	6710	Oil Pan Gasket
12	6675	Oil Pan
13	387549	Bolt
14	6734	Oil Pan Drain Plug Gasket
15	6730	Oil Pan Drain Plug
16	6049	Cylinder Head
17	12A406	Spark Plug Heat Shield
18	6754	Oil Level Indicator Tube
19	6750	Oil Level Dipstick
20	9430	Exhaust Manifold (RH)
21	9430	Exhaust Manifold (LH)
22	12405	Spark Plug
23	6584	Valve Cover Gasket
24	6766	Oil Filler Cap
25	6582	Valve Cover (LH)
26	6375	Flywheel
27	7007	Engine Rear Plate
28	9A424	Intake Manifold Gasket End Caps
29	12270	Hold-Down Clamp
30	42955	Screw
31	9A425	Seal — Manifold
32	9439	Intake Manifold Gasket
33	8592	Water Hose Connection
34	8575	Water Thermostat
35	8255	Water Outlet Connection Gasket
36	18599	Hot Water Heater Elbow Connection
37	12A648	Engine Coolant Temperature Sensor
38	18599	Hot Water Heater Elbow Connection
39	8A565	Cap — Protective
40	6582	Valve Cover (RH)
41	6A892	Crankcase Ventilation Grommet
42	6A666	Positive Crankcase Ventilation Valve
43	6A664	Oil Separator Hose
44	12106	Distributor and Assembly Cap
45	9B989	Throttle Position Sensor
46	9F670	Idle Air Control Gasket
47	9F715	Idle Air Control Valve
48	9471	Intake Manifold Shield
49	9H486	Intake Manifold Upper Gasket
50	9424	Intake Manifold (Upper)
51	9A474	Intake Manifold Vacuum Outlet Fitting and Cap
52	9A474	Intake Manifold Vacuum Outlet Fitting and Cap
53	9D477	EGR Tube
54	9D476	EGR Valve Gasket
55	9D475	EGR Valve
56	391588	Stud
57	9424	Intake Manifold (Lower)
58	376838	Nut
59	9E936	Throttle Body Gasket
60	9D280	Fuel Injection Supply Manifold
61	9J314	Fuel Supply Manifold Shield
62	9F792	Fuel Injection Supply Manifold
63	9E527	Fuel Injector Nozzle Tip
64	388895-S2	Bolt
65	56704	Bolt
66	9J433	EGR Transducer
67	56703	Bolt

Internal Engine Components, 5.0L MFI

Item	Part Number	Description
1	43002	Bolt — Camshaft Retaining
2	6278	Camshaft Sprocket Washer
3	6278	Camshaft Sprocket Washer
4	6256	Camshaft Sprocket
5	6269	Camshaft Thrust Plate
6	6262	Camshaft Center Bearing
7	6270	Camshaft Rear Intermediate Bearing
8	6261	Camshaft Bearing
9	6262	Camshaft Center Bearing
10	6263	Camshaft Rear Bearing
11	384940	Pin — Dowel
12	6250	Camshaft
13	6010	Cylinder Block
14	57621-S	Screw
15	6C515	Valve Tappet Guide Plate Retainer
16	6500	Valve Tappet
17	6K512	Valve Tappet Guide Plate (8 Places)
18	6565	Push Rod
19	6A588	Rocker Arm Fulcrum Guide
20	6564	Rocker Arm
21	6A528	Rocker Arm Seat
22	390385	Bolt — Rocker Arm
23	6514	Valve Spring Retainer (Exhaust)
24	6518	Valve Spring Retainer Key
25	6518	Valve Spring Retainer Key
26	6517	Valve Spring Retainer Sleeve
27	6514	Valve Spring Retainer
28	6513	Valve Spring
29	6571	Valve Stem Seal
30	6571	Valve Stem Seal
31	391413	Bolt, 7/16-14 x 2.49 (10 Req'd)
32	391414	Bolt, 7/16-14 x 4.11 (10 Req'd)
33	9A487	Secondary Air Injection Check Valve
34	9B449	Secondary Air Injection Manifold Tube
35	12405	Spark Plug
36	6507	Intake Valve
37	6505	Exhaust Valve
38	6A008	Cylinder Head to Block Dowel
39	384918	Bolt — Flywheel to Crankshaft
40	6375	Flywheel
41	7007	Engine Rear Plate
42	6701	Crankshaft Rear Oil Seal
43	6303	Crankshaft
44	6333	Crankshaft Main Bearing
45	6325	Cap — Main Bearing
46	6337	Crankshaft Thrust Main Bearing
47	6327	Cap — Main Bearing
48	6330	Cap — Main Bearing
49	391546	Stud, 3/8-16-7/16-14 x 4.09 (1 Req'd)
50	6334	Cap — Main Bearing
51	6329	Cap — Main Bearing
52	391547-S	Bolt, 1/2-13 x 3.5 — Crankshaft Main Bearing Cap (9 Req'd)
53	6211	Connecting Rod Bearing
54	388907	Key — Woodruff
55	6337	Crankshaft Thrust Main Bearing
56	6333	Crankshaft Main Bearing
57	6148	Partial Piston Ring Set
58	6102	Piston, Pin and Ring
59	6135	Piston Pin
60	6214	Connecting Rod Bolt
61	6268	Timing Chain/Belt
62	6600	Oil Pump
63	6626	Oil Pump Inlet Tube Gasket
64	6622	Oil Pump Screen Cover and Tube
65	6A618	Oil Pump Intermediate Shaft
66	6306	Crankshaft Sprocket
67	6316	Damper Assembly/Pulse Ring — Crankshaft
68	6312	Crankshaft Pulley
69	388813	Bolt — Crankshaft Pulley Retaining
70	6378	Crankshaft Pulley Retaining Washer
71	9278	Oil Pressure Sensor

External Engine Components, 5.8L MFI

Item	Part Number	Description
1	390773-S36	Stud
2	9J444	Intake Manifold Support
3	383745	Nut
4	388469	Stud
5	390704-S2	Stud (49 States Only)
6	14A163	Wiring Harness Retainer (49 States Only)
7	9F483	EGR External Pressure Valve (49 States Only)
8	9D476	EGR Valve Gasket (49 States, over 3864 kg [8500 Lbs.] GVW Only)
9	9424	Intake Manifold (Upper)
10	9D475	EGR Valve (California and 49 States Under 3864 kg [8500 lbs.] GVW)
11	9A474	Intake Manifold Vacuum Outlet Fitting and Cap
12	9A474	Intake Manifold Vacuum Outlet Fitting and Cap (49 States)
13	9A474	Intake Manifold Vacuum Outlet Fitting and Cap (California)
14	9J459	EGR Vacuum Regulator Solenoid
15	9S448	Secondary Air Injection Vacuum Regulator Solenoid (49 States, Under 3864 kg [8500 Lbs.] GVW)
16	9S448	Secondary Air Injection Vacuum Regulator Solenoid (49 States, over 3864 kg [8500 Lbs.] GVW)
17	12A310	Coil
18	12N004	Ignition Coil Mounting Bracket
19	18801	Radio Ignition Interference Capacitor
20	40904-S36	Screw and Washer Assembly
21	9F792	Fuel Injection Supply Manifold
22	17A084	Engine Lifting Eye
23	56359	Screw and Washer Assembly
24	9G271	Evaporative Emission Return Tube
25	9E527	Fuel Injector Nozzle Tip
26	6766	Oil Filler Cap
27	387549	Bolt
28	6582	Valve Cover (LH)
29	390453	Bolt
30	6375	Flywheel
31	388058	Bolt
32	7007	Engine Rear Plate
33	9A424	Manifold Seal (Rear)
34	6584	Valve Cover Gasket
35	6051	Head Gasket
36	6049	Cylinder Head
37	9430	Exhaust Manifold (LH)
38	9F485	EGR Valve Tube to Manifold Connector (49 States, over 3864 kg [8500 Lbs.] GVW)
39	6750	Oil Level Dipstick
40	6754	Oil Level Indicator Tube
41	12A406	Spark Plug Heat Shield
42	388469	Stud
43	12405	Spark Plug
44	17A084	Engine Lifting Eye
45	388469	Stud
46	45358	Nut
47	6714	Oil Filter
48	6L626	Oil Cooler Mounting Bolt Insert
49	6A642	Oil Cooler
50	6890	Oil Filter Mounting Insert
51	6A008	Cylinder Head to Block Dowel
52	6675	Oil Pan
53	6734	Oil Pan Drain Plug Gasket
54	6730	Oil Pan Drain Plug
55	391496	Bolt
56	391495	Bolt
57	6710	Oil Pan Gasket
58	6020	Engine Front Cover Gasket
59	388192-S	Bushing
60	6019	Engine Front Cover
61	8507	Water Pump Housing Gasket
62	6700	Crankshaft Front Seal
63	6K471	Oil Cooler Adapter
64	8509	Water Pump Pulley
65	8501	Water Pump
66	388895-S2	Bolt
67	8555	Water Bypass Tube
68	383522-S102	Clamp
69	388522-S8	Stud
70	6C351	Timing Pointer
71	6C365	Misfire Sensor
72	6010	Cylinder Block
73	9A425	Manifold Seal (Front)
74	9439	Intake Manifold Gasket
75	390948-S36	Stud
76	87617-S100	Plug (California and 49 States, Under 3864 kg [8500 Lbs.] GVW)
77	12A697	Intake Air Temperature Sensor (49 States, over 3864 kg [8500 Lb] GVW)
78	10884	Water Temperature Indicator Sender Unit
79	9424	Intake Manifold (Lower)
80	6N789	Water Outlet Connector Gasket
81	8575	Water Thermostat
82	9N347	Fitting
83	8592	Water Hose Connection
84	56535	Bolt
85	9F485	EGR Valve Tube to Manifold Connector (49 States, over 3864 kg [8500 Lbs.] GVW)
86	9430	Exhaust Manifold (RH)
87	9F485	EGR Valve Tube to Manifold Connector
88	12270	Hold-Down Clamp
89	42955	Bolt
90	9D447	Vacuum Tube to Intake Manifold Clip (California and 49 States, Under 3864 kg [8500 Lbs.] GVW)
91	379930-S2	Nut
92	9J433	EGR Transducer
93	N807714	Clamp
94	381222	Elbow
95	9D477	EGR Tube (49 States, Over 3864 kg [8500 Lbs.] GVW)
96	12127	Distributor
97	12A217	Distributor Base Adapter
98	12106	Distributor Cap
99	9471	Intake Manifold Shield
100	6768	Crankcase Vent Filter (RH)
101	6582	Valve Cover (RH)
102	6A664	Oil Separator Hose
103	389772-S	Clamp
104	6A666	Positive Crankcase Ventilation Valve
106	391136-S8	Bolt (49 States)
107	9E926	Throttle Body
108	9E936	Throttle Body Gasket
109	9F715	Idle Air Control Valve
110	9F670	Idle Air Control Gasket
111	390589-S2	Stud (California)
112	390358-S8	Bolt
113	18472	Heater Water Hose
114	9B989	Throttle Position Sensor
115	N803851-S52	Screw

Internal Engine Components, 5.8L MFI

Item	Part Number	Description
1	43002	Bolt
2	6278	Camshaft Sprocket Washer
3	6256	Camshaft Sprocket
4	6269	Camshaft Thrust Plate
5	6262	Camshaft Center Bearing
6	6270	Camshaft Rear Intermediate Bearing
7	390392	Bolt — Camshaft Thrust Plate
8	6261	Camshaft Bearing
9	6262	Camshaft Center Bearing
10	6263	Camshaft Rear Bearing
11	6250	Camshaft
12	6010	Cylinder Block
13	6C515	Valve Tappet Guide Plate Retainer
14	6500	Valve Tappet
15	6K512	Valve Tappet Guide Plate (8 Places)
16	6565	Push Rod
17	6564	Rocker Arm
18	6A528	Rocker Arm Seat
19	390385	Rocker Arm Bolt
20	6514	Valve Spring Retainer (Exhaust)
21	6518	Valve Spring Retainer Key (Exhaust)
22	6518	Valve Spring Retainer Key (Intake)
23	6517	Valve Spring Retainer Sleeve
24	6514	Valve Spring Retainer (Intake)
25	6513	Valve Spring
26	6751	Valve Stem Seal
27	12405	Spark Plug
28	6507	Intake Valve
29	6505	Exhaust Valve
30	6049	Cylinder Head
31	6513	Valve Spring
32	6A588	Rocker Arm Fulcrum Guide
33	9278	Oil Pressure Sensor
34	6148	Partial Piston Ring Set
35	6102	Piston, Pin and Ring
36	6135	Piston Pin
37	6214	Connecting Rod Bolt
38	6333	Crankshaft Main Bearing
39	6337	Crankshaft Thrust Main Bearing
40	6200	Connecting Rod
41	N806201-S	Key — Woodruff
42	6211	Connecting Rod Bearing
43	6337	Crankshaft Thrust Main Bearing
44	6300	Crankshaft Assembly
45	6701	Crankshaft Rear Oil Seal
46	7007	Engine Rear Plate
47	6375	Flywheel
48	6333	Crankshaft Main Bearing
49	6325	Cap — Main Bearing
50	6327	Cap — Main Bearing
51	6330	Cap — Main Bearing
52	387239	Stud, 3/8-16-1/2-13 x 4.70 (1 Req'd)
53	6329	Cap — Main Bearing
54	391285	Bolt — Crankshaft Main Bearing Cap (9 Req'd)
55	6210	Cap — Main Bearing
56	6306	Crankshaft Sprocket
57	6316	Damper Assembly/Pulse Ring — Crankshaft
58	6312	Crankshaft Pulley
59	376706	Bolt
60	6378	Crankshaft Pulley Retaining Washer
61	6268	Timing Chain/Belt
62	6600	Oil Pump
63	6626	Oil Pump Inlet Tube Gasket
64	6622	Oil Pump Screen Cover and Tube
65	391279	Bolt, 1/2-13 x 4 (10 Req'd)
66	391280	Bolt, 1/2-13 x 2.5 (10 Req'd)
67	390453	Bolt
68	384940	Bushing
69	57621	Screw
70	6A008	Bushing
71	6212	Connecting Rod Nut
72	6334	Cap — Main Bearing