Section 04-01B: Suspension, Front, 4-Wheel Drive | 1996 F-150, F-250, F-350 4x4 and Bronco Workshop Manual |
CAUTION: The low pressure gas front shock absorbers (18124) are charged with nitrogen gas to 931 kPa (135 psi) for 1-inch and 1-3/16-inch bore and 1034 kPa (150 psi) for 1-3/8-inch bore. Do not attempt to open, puncture or apply heat to the shock absorbers.
Removal
Insert a wrench to hold the upper front shock absorber retaining nut.
Loosen the stud by turning the hex on the exposed (lower) part of the stud. Remove nut and washer.
Disconnect the lower end of the front shock absorber from the bracket, bolt and nut for rearward of front axle installation, and nut and washer for forward of front axle installation.
Compress the front shock absorbers and remove.
Installation
Insert new one-piece insulators into the top surface of the upper spring seat (use soap solution to aid in installation).
Insert front shock absorber stud through insulator. Replace steel washer and hand-start nut.
Insert a wrench to hold the nut and tighten to 34-47 Nm (25-35 lb-ft) by turning the hex provided on the stud.
For installation of the rearward front shock absorber, attach the lower end of the front shock absorber to the bracket by installing the nut and bolt with the bolt head toward the tire. Tighten to 60-81 Nm (45-60 lb-ft).
For installation of the forward front shock absorber, attach the lower end of front shock absorber to the bracket by installing washer (concave surface to nut) and tighten nut to 60-80 Nm (44-59 lb-ft).

| Item | Part Number | Description |
|---|---|---|
| 1 | 805348 | Nut and Washer |
| 2 | 802084 | Washer |
| 3 | 18198 | Insulator |
| 4 | 5A333 | Front Spring Upper Mounting Retainer |
| 5 | 40949 | Bolt |
| 6 | 18124 | Front Shock Absorber |
| 7 | 620468 | Nut |
| 8 | 620469 | Nut |
| 9 | 18126 | Shock Bracket |
| 10 | 3405 | Radius Arm (RH) |
| 11 | 3A292 | Radius Arm (LH) |
| 12 | 805033 | Bolt (Must Be Installed in Direction Shown) |
| 13 | 605921 | Bolt |
| 14 | 58740 | Bolt |
| 15 | 40954 | Bolt |
| 16 | 18A151 | Front Lower Shock Bracket (RH) |
| 17 | 18A153 | Front Lower Shock Bracket (LH) |
| 18 | N806085 | Nut and Washer |
| 19 | 390678 | Stud |
| 20 | 5A349 | Retainer |
| 21 | N800895 | Nut |
| 22 | 5310 | Front Coil Spring |
| 23 | 5A307 | Lower Spring Seat |
| 24 | 5414 | Front Spring Insulator |
| A | — | Tighten to 34-47 Nm (25-35 Lb-Ft) |
| B | — | Tighten to 18-24 Nm (13-18 Lb-Ft) |
| C | — | Tighten to 34-46 Nm (26-33 Lb-Ft) |
| D | — | Tighten to 60-80 Nm (44-59 Lb-Ft) |
| E | — | Tighten to 433-460 Nm (320-340 Lb-Ft) |
| F | — | Tighten to 26-34 Nm (19-25 Lb-Ft) |
| G | — | Tighten to 326-352 Nm (240-260 Lb-Ft) |