Section 04-01B: Suspension, Front, 4-Wheel Drive
1996 F-150, F-250, F-350 4x4 and Bronco Workshop Manual
REMOVAL AND INSTALLATION

Stabilizer Bar

 

Stabilizer Bar Link Assembly, F-150 and Bronco

Removal

  1. Remove nuts, bolts and washers connecting the front stabilizer bar (5482) to connecting links.

  1. Remove nuts and bolts of the front stabilizer bar retainer.

  1. Remove front stabilizer bar retainer.

  1. Remove the front stabilizer bar and insulator. The stud does not have to be removed. The bracket-to-frame assembly may be removed but not the front crossmember.

Installation

  1. Install insulators on front stabilizer bar.

  1. Position front stabilizer bar with insulators to stabilizer bar brackets and install attaching nuts and bolts. Tighten retainer nuts to 34-46 Nm (25-33 lb-ft).

  1. Install link to front stabilizer bar attaching bolt and nut. Tighten to 70-100 Nm (52-73 lb-ft).



    Front Stabilizer Bar, F-150 and Bronco with Dana Model 44 Front Drive Axle





    ItemPart NumberDescription
    15K483Front Stabilizer Bar Link
    2N620482-S36Nut, M12 x 1.75 Hex Flange
    35482Front Stabilizer Bar
    43B353Retainer, Stabilizer Bar, Front
    55484Insulator, Stabilizer Bar, Front
    6N806789-S2Bolt and Retainer, M10-1.5 x 33.5 Hex
    7N605704-S2Bolt, M12-1.75 x 65 Hex
    8N620469-S2Nut, M12 x 1.75
    9N801527-S2Washer, 13 x 34 x 2.5
    ATighten to 72-108 Nm
    (53-79 Lb-Ft)
    BTighten to 34-46 Nm
    (25-34 Lb-Ft)
 

Stabilizer Bar Link Assembly, F-250

Removal

  1. Remove bolts, washers and nuts securing the stabilizer bar links to spring seat caps (both sides).

  1. For vehicles equipped with a Dana Model 50 Monobeam front drive axle, remove the nut, washer, and bolt securing the stabilizer bar links to the stabilizer bar brackets (both sides).

  1. Remove nuts, washers and insulators attaching stabilizer bar links to front stabilizer bar.

  1. Remove link assemblies.

  1. Remove nuts and bolts securing retainers to stabilizer bar bracket and remove retainers.

  1. Remove front stabilizer bar.

Installation

  1. Replace the components in reverse order of removal without tightening bolts.

  1. Tighten nuts connecting stabilizer bar links to spring seat caps on both sides 70-100 Nm (52-73 lb-ft).

  1. Tighten nuts connecting stabilizer bar links to stabilizer bar 21-33 Nm (16-24 lb-ft).

  1. Tighten nuts and bolts connecting retainers to stabilizer bar bracket 34-46 Nm (26-33 lb-ft).



    Front Stabilizer Bar and Stabilizer Bar Link Assembly, F-250 with Dana Model 50 IFS Front Drive Axle





    ItemPart NumberDescription
    15482Front Stabilizer Bar
    25L488Plate Assembly
    35486Stabilizer Bar Bracket
    4605919Bolt
    55482Front Stabilizer Bar
    63B353Stabilizer Bar Bracket
    7620482Nut
    85484Rack and Pinion Mounting Bracket Insulator
    9605811Bolt
    10384485Nut
    1118041Washer
    124A037Insulator
    1318171Washer
    145K483Front Stabilizer Bar Link
    15620469Nut
    16801527Washer
    17605704Bolt
    18801342Nut
    195A500Spring Seat Cap
    ATighten to 34-46 Nm
    (26-33 Lb-Ft)
    BTighten to 21-33 Nm
    (16-24 Lb-Ft)
    CTighten to 70-100 Nm
    (52-73 Lb-Ft)
 

Stabilizer Bar Link Assembly, F-350

Removal

  1. Disconnect left and right ends of the front stabilizer bar from the link assembly attached to the frame side rail mounting brackets.

  1. Disconnect the retainer bolts and U-bolt. Remove the front stabilizer bar from the front axle.

  1. Remove front stabilizer bar link (5K483) from the frame side rail mounting brackets.

Installation

  1. Loosely assemble the entire front stabilizer bar system with both link assemblies loosely attached to the frame mounting brackets.

  1. Position front stabilizer bar on the axle.

  1. Check to be sure front stabilizer bar insulators are seated in the retainers, and front stabilizer bar is centered between the front leaf springs.

  1. Attach the front stabilizer bar to the axle by assembling the retainers to the axle mounting brackets. Tighten retaining bolts and U-bolt to 48-68 Nm (36-50 lb-ft).

  1. Install the link assemblies to the frame mounting brackets using the bolts, washers, and lock nuts. Tighten the lock nut to 70-100 Nm (52-73 lb-ft).

  1. Install the link assembly to the front stabilizer bar with two cup washers, two rubber insulators, and one lock nut. Tighten the lock nut to 21-33 Nm (16-24 lb-ft).



    Stabilizer Bar, F-350 with Dana Model 60 Monobeam Front Drive Axle





    ItemPart NumberDescription
    15K483Front Stabilizer Bar Link
    25482Front Stabilizer Bar
    35486Stabilizer Bar Bracket
    4N606088SBolt
    55455U-Bolt