Section 04-01B: Suspension, Front, 4-Wheel Drive | 1996 F-150, F-250, F-350 4x4 and Bronco Workshop Manual |
Stabilizer Bar Link Assembly, F-150 and Bronco
Removal
Remove nuts, bolts and washers connecting the front stabilizer bar (5482) to connecting links.
Remove nuts and bolts of the front stabilizer bar retainer.
Remove front stabilizer bar retainer.
Remove the front stabilizer bar and insulator. The stud does not have to be removed. The bracket-to-frame assembly may be removed but not the front crossmember.
Installation
Install insulators on front stabilizer bar.
Position front stabilizer bar with insulators to stabilizer bar brackets and install attaching nuts and bolts. Tighten retainer nuts to 34-46 Nm (25-33 lb-ft).
Install link to front stabilizer bar attaching bolt and nut. Tighten to 70-100 Nm (52-73 lb-ft).

| Item | Part Number | Description |
|---|---|---|
| 1 | 5K483 | Front Stabilizer Bar Link |
| 2 | N620482-S36 | Nut, M12 x 1.75 Hex Flange |
| 3 | 5482 | Front Stabilizer Bar |
| 4 | 3B353 | Retainer, Stabilizer Bar, Front |
| 5 | 5484 | Insulator, Stabilizer Bar, Front |
| 6 | N806789-S2 | Bolt and Retainer, M10-1.5 x 33.5 Hex |
| 7 | N605704-S2 | Bolt, M12-1.75 x 65 Hex |
| 8 | N620469-S2 | Nut, M12 x 1.75 |
| 9 | N801527-S2 | Washer, 13 x 34 x 2.5 |
| A | — | Tighten to 72-108 Nm (53-79 Lb-Ft) |
| B | — | Tighten to 34-46 Nm (25-34 Lb-Ft) |
Stabilizer Bar Link Assembly, F-250
Removal
Remove bolts, washers and nuts securing the stabilizer bar links to spring seat caps (both sides).
For vehicles equipped with a Dana Model 50 Monobeam front drive axle, remove the nut, washer, and bolt securing the stabilizer bar links to the stabilizer bar brackets (both sides).
Remove nuts, washers and insulators attaching stabilizer bar links to front stabilizer bar.
Remove link assemblies.
Remove nuts and bolts securing retainers to stabilizer bar bracket and remove retainers.
Remove front stabilizer bar.
Installation
Replace the components in reverse order of removal without tightening bolts.
Tighten nuts connecting stabilizer bar links to spring seat caps on both sides 70-100 Nm (52-73 lb-ft).
Tighten nuts connecting stabilizer bar links to stabilizer bar 21-33 Nm (16-24 lb-ft).
Tighten nuts and bolts connecting retainers to stabilizer bar bracket 34-46 Nm (26-33 lb-ft).

| Item | Part Number | Description |
|---|---|---|
| 1 | 5482 | Front Stabilizer Bar |
| 2 | 5L488 | Plate Assembly |
| 3 | 5486 | Stabilizer Bar Bracket |
| 4 | 605919 | Bolt |
| 5 | 5482 | Front Stabilizer Bar |
| 6 | 3B353 | Stabilizer Bar Bracket |
| 7 | 620482 | Nut |
| 8 | 5484 | Rack and Pinion Mounting Bracket Insulator |
| 9 | 605811 | Bolt |
| 10 | 384485 | Nut |
| 11 | 18041 | Washer |
| 12 | 4A037 | Insulator |
| 13 | 18171 | Washer |
| 14 | 5K483 | Front Stabilizer Bar Link |
| 15 | 620469 | Nut |
| 16 | 801527 | Washer |
| 17 | 605704 | Bolt |
| 18 | 801342 | Nut |
| 19 | 5A500 | Spring Seat Cap |
| A | — | Tighten to 34-46 Nm (26-33 Lb-Ft) |
| B | — | Tighten to 21-33 Nm (16-24 Lb-Ft) |
| C | — | Tighten to 70-100 Nm (52-73 Lb-Ft) |
Stabilizer Bar Link Assembly, F-350
Removal
Disconnect left and right ends of the front stabilizer bar from the link assembly attached to the frame side rail mounting brackets.
Disconnect the retainer bolts and U-bolt. Remove the front stabilizer bar from the front axle.
Remove front stabilizer bar link (5K483) from the frame side rail mounting brackets.
Installation
Loosely assemble the entire front stabilizer bar system with both link assemblies loosely attached to the frame mounting brackets.
Position front stabilizer bar on the axle.
Check to be sure front stabilizer bar insulators are seated in the retainers, and front stabilizer bar is centered between the front leaf springs.
Attach the front stabilizer bar to the axle by assembling the retainers to the axle mounting brackets. Tighten retaining bolts and U-bolt to 48-68 Nm (36-50 lb-ft).
Install the link assemblies to the frame mounting brackets using the bolts, washers, and lock nuts. Tighten the lock nut to 70-100 Nm (52-73 lb-ft).
Install the link assembly to the front stabilizer bar with two cup washers, two rubber insulators, and one lock nut. Tighten the lock nut to 21-33 Nm (16-24 lb-ft).

| Item | Part Number | Description |
|---|---|---|
| 1 | 5K483 | Front Stabilizer Bar Link |
| 2 | 5482 | Front Stabilizer Bar |
| 3 | 5486 | Stabilizer Bar Bracket |
| 4 | N606088S | Bolt |
| 5 | 5455 | U-Bolt |