Section 05-03A: Axle, Front Drive, Dana Models 44 and 50 | 1996 F-150, F-250 4x4 and Bronco Workshop Manual |
Refer to Section 05-03C.
Dana 44-IFS Front Drive Axle, Bronco and F-150 4x4 with Automatic Hub Locks
| Item | Part Number | Description |
|---|---|---|
| 1 | 3219 | Shaft |
| 2 | 3B402 | Axle Arm Assembly |
| 3 | 3B177 | Pivot Bushing |
| 4 | 3010 | Housing |
| 5 | — | RTV Gasket (Form in Place) |
| 6 | 4222 | Differential Bearing Cup |
| 7 | 3L387 | Slip-Shaft |
| 8 | 4A460 | Seal |
| 9 | 802857 | Keystone Clamp |
| 10 | 3A429 | Boot |
| 11 | 3249 | Front Axle Shaft Universal Joint |
| 12 | 3M387 | Shaft |
| 13 | 3254 | Oil Seal |
| 14 | 3L123/1225 | Bearing |
| 15 | 3167 | C-Clip |
| 16 | 3204 | Differential Case |
| 17 | 350672-S | Bolt |
| 18 | 4211 | Differential Pinion Shaft |
| 19 | 4230 | Differential Pinion Thrust Washer |
| 20 | 4228 | Differential Side Gear Thrust Washer |
| 21 | 4236 | Differential Side Gear |
| 22 | 4215 | Pinion Gear |
| 23 | — | Cap and Bolt, Differential Bearing (Part of 3010) |
| 24 | 4221 | Differential Bearing |
| 25 | 4067 | Differential Bearing Shim |
| 26 | 3254 | Differential Seal |
| 27 | 4670 | Baffle |
| 28 | 4672 | Shim |
| 29 | 4628 | Pinion Bearing Cup |
| 30 | 4630 | Differential Pinion Bearing |
| 31 | 3B067 | Selective Shim Slinger |
| 32 | 3222 | Ring Gear and Drive Pinion |
| 33 | 3B440 | Camber Adjuster |
| 34 | 357228-S | Roll Pin |
| 35 | 4851 | Front Axle Companion Flange (Universal Joint) |
| 36 | 351126-S | Nut |
| 37 | 356504-S | Washer |
| 38 | 4859 | Drive Pinion Seal Deflector |
| 39 | 4676 | Drive Pinion Seal |
| 40 | 4670 | Drive Pinion Shaft Oil Slinger |
| 41 | 4621 | Differential Pinion Bearing |
| 42 | 4616 | Differential Drive Pinion Bearing Cup |
| 43 | 4109 | Drive Pinion Shim (Preload) |
| 44 | — (Part of 3B403) | Weld Nut |
| 45 | 3C132 | Axle Rolling Diaphragm Seal (RDS) |
| 46 | 3B403 | Axle Arm Assembly |
| 47 | 72035-S | Pin |
| 48 | 3A049 | Nut |
| 49 | 3049 | Front Suspension Upper Ball Joint |
| 50 | 3A050 | Nut |
| 51 | 3050 | Front Suspension Lower Arm Ball Joint |
| 52 | 3K050 | Snap Ring |
| 53 | 373912-S | Stop Screw |
| 54 | 33925-S | Jam Nut |
| 55 | 3130 | Steering Knuckle (RH) |
| 56 | 3131 | Steering Knuckle (LH) |
| 57 | 87747-S2 | Filler Plug |
| 58 | 2K004 | Front Disc Brake Rotor Shield (RH) |
| 59 | 3299 | Integral Spacer/Seal |
| 60 | 3123 | Bearing, Caged Needle |
| 61 | 3105 | Front Wheel Spindle |
| 62 | 3254 | Spindle Rolling Diaphragm Seal (RDS) (F-150 and Bronco Only) |
| 63 | 1190 | Wheel Hub Grease Seal |
| 64 | 4221 | Inner Wheel Bearing |
| 65 | 4222 | Inner Wheel Bearing Cup |
| 66 | 1102 | Front Disc Brake Hub and Rotor |
| 67 | — (Part of 1102) | Hub |
| 68 | 35704 | Nut |
| 69 | 4222 | Outer Wheel Bearing Cup |
| 70 | 4221 | Outer Wheel Bearing |
| 71 | — | Wheel Retainer (Nut) (Part of 1K105) |
| 72 | 3B549 | Wheel Retainer Key |
| 73 | — | Cam Assembly (Part of 1K105) |
| 74 | — | Steel Thrust Washer — Nonsplined (Part of 3B458) |
| 75 | — | Plastic Thrust Washer (Part of 3B458) |
| 76 | — | Steel Thrust Washer — Splined (Part of 3B458) |
| 77 | 3B457 | C-Ring |
| 78 | 1K105 | Hub Body |
| 79 | — | Lock Ring (Part of 1K106) |
| 80 | 1K104 | Cap |
| 81 | 1K104 | Capscrew |
| A | — | Tighten to 95-122 Nm (70-90 Lb-Ft) |
| B | — | Tighten Bolt to 108-122 Nm (80-90 Lb-Ft) |
| C | — | Tighten to 244-271 Nm (180-200 Lb-Ft) |
| D | — | Tighten to 136 Nm (100 Lb-Ft) |
| E | — | Tighten to 123-149 Nm (91-110 Lb-Ft) |
| F | — | Tighten to 47 Nm (35 Lb-Ft) |
| G | — | While Rotating Front Disc Brake Hub and Rotor, Tighten to 68 Nm (50 Lb-Ft) to Seat Wheel Bearings. Back Nut Off 90 Degrees (1/4 Turn). Tighten to 1.8 Nm (16 Lb-In). |
| H | — | Tighten to 4-6 Nm (35-53 Lb-In) |

| Item | Part Number | Description |
|---|---|---|
| 1 | 3219 | Shaft |
| 2 | 3B402 | Axle Arm Assembly |
| 3 | 3B177 | Pivot Bushing |
| 4 | 3010 | Housing |
| 5 | — | RTV Gasket (Form in Place) |
| 6 | 4222 | Differential Bearing Cup |
| 7 | 3L387 | Slip-Shaft |
| 8 | 4A460 | Seal |
| 9 | 802857 | Keystone Clamp |
| 10 | 3A429 | Boot |
| 11 | 3249 | Front Axle Shaft Universal Joint |
| 12 | 3M387 | Shaft |
| 13 | 3254 | Oil Seal |
| 14 | 3L123/1225 | Bearing |
| 15 | 3167 | C-Clip |
| 16 | 3204 | Differential Case |
| 17 | 350672-S | Bolt |
| 18 | 4211 | Differential Pinion Shaft |
| 19 | 4230 | Differential Pinion Thrust Washer |
| 20 | 4228 | Differential Side Gear Thrust Washer |
| 21 | 4236 | Differential Side Gear |
| 22 | 4215 | Pinion Gear |
| 23 | — | Cap and Bolt, Differential Bearing (Part of 3010) |
| 24 | 4221 | Differential Bearing |
| 25 | 4067 | Differential Bearing Shim |
| 26 | 3254 | Differential Seal |
| 27 | 4670 | Baffle |
| 28 | 4672 | Shim |
| 29 | 4628 | Pinion Bearing Cup |
| 30 | 4630 | Differential Pinion Bearing |
| 31 | 3B067 | Selective Shim Slinger |
| 32 | 3222 | Ring Gear and Drive Pinion |
| 33 | 3B440 | Camber Adjuster |
| 34 | 357228-S | Roll Pin |
| 35 | 4851 | Front Axle Companion Flange (Universal Joint) |
| 36 | 351126-S | Nut |
| 37 | 356504-S | Washer |
| 38 | 4859 | Drive Pinion Seal Deflector |
| 39 | 4676 | Drive Pinion Seal |
| 40 | 4670 | Drive Pinion Shaft Oil Slinger |
| 41 | 4621 | Differential Pinion Bearing |
| 42 | 4616 | Differential Drive Pinion Bearing Cup |
| 43 | 4109 | Drive Pinion Shim (Preload) |
| 44 | — (Part of 3B403) | Weld Nut |
| 45 | 3C132 | Axle Rolling Diaphragm Seal (RDS) |
| 46 | 3B403 | Axle Arm Assembly |
| 47 | 72035-S | Pin |
| 48 | 3A049 | Nut |
| 49 | 3049 | Front Suspension Upper Ball Joint |
| 50 | 3A050 | Nut |
| 51 | 3050 | Front Suspension Lower Arm Ball Joint |
| 52 | 3K050 | Snap Ring |
| 53 | 373912-S | Stop Screw |
| 54 | 33925-S | Jam Nut |
| 55 | 3130 | Steering Knuckle (RH) |
| 56 | 3131 | Steering Knuckle (LH) |
| 57 | 87747-S2 | Filler Plug |
| 58 | 2K004 | Front Disc Brake Rotor Shield (RH) |
| 59 | 3299 | Integral Spacer/Seal |
| 60 | 3123 | Bearing, Caged Needle |
| 61 | 3105 | Front Wheel Spindle |
| 62 | 3254 | Spindle Rolling Diaphragm Seal (RDS) (F-150 and Bronco Only) |
| 63 | 1190 | Wheel Hub Grease Seal |
| 64 | 4221 | Inner Wheel Bearing |
| 65 | 4222 | Inner Wheel Bearing Cup |
| 66 | 1102 | Front Disc Brake Hub and Rotor |
| 67 | 1102 | Hub (Part of 1102) |
| 68 | 35704 | Nut |
| 69 | 1198 | Lockwasher |
| 70 | 1197 | Outer Lock Nut |
| 71 | 1195 | Inner Lock Nut |
| 72 | 4221 | Outer Wheel Bearing |
| 73 | 4222 | Outer Wheel Bearing Cup |
| 74 | — | Steel Thrust Washer — Nonsplined (Part of 3B457) |
| 75 | — | Plastic Thrust Washer (Part of 3B457) |
| 76 | — | Steel Thrust Washer — Splined (Part of 3B457) |
| 77 | 3B457 | C-Ring |
| 78 | 1K105 | Hub Body |
| 79 | 1K104 | Lock Ring |
| 80 | 1K104 | Cap |
| 81 | 1K104 | Capscrew |
| A | — | Tighten to 95-122 Nm (70-90 Lb-Ft) |
| B | — | Tighten Bolt to 108-122 Nm (80-90 Lb-Ft) |
| C | — | Tighten to 244-271 Nm (180-200 Lb-Ft) |
| D | — | Tighten to 136 Nm (100 Lb-Ft) |
| E | — | Tighten to 123-149 Nm (91-110 Lb-Ft) |
| F | — | Tighten to 47 Nm (35 Lb-Ft) |
| G | — | While Rotating Front Disc Brake Hub and Rotor, Tighten to 217-278 Nm (160-205 Lb-Ft) |
| H | — | While Rotating Front Disc Brake Hub and Rotor, Tighten to 68 Nm (50 Lb-Ft) to Seat Wheel Bearings. Back Nut Off 90 Degrees (1/4 Turn). |
| J | — | Tighten to 4-6 Nm (35-53 Lb-In) |

| Item | Part Number | Description |
|---|---|---|
| 1 | 3219 | Shaft |
| 2 | 3B402 | Axle Arm Assembly (RH) |
| 3 | 3B177 | Pivot Bushing |
| 4 | 3010 | Housing |
| 5 | — | RTV Gasket (Form in Place) |
| 6 | 4222 | Differential Bearing Cup |
| 7 | 3L387 | Slip-Shaft |
| 8 | 4A460 | Seal |
| 9 | 802857 | Keystone Clamp (2) |
| 10 | 3A429 | Boot |
| 11 | 3249 | Front Axle Shaft Universal Joint |
| 12 | 3M387 | Shaft |
| 13 | 3254 | Oil Seal |
| 14 | 3C123/1225 | Bearing |
| 15 | 3167 | C-Clip |
| 16 | 357228-S | Roll Pin |
| 17 | 3204 | Differential Case |
| 18 | 350672-S | Bolt |
| 19 | 4211 | Differential Pinion Shaft |
| 20 | 4230 | Differential Pinion Thrust Washer |
| 21 | 4228 | Differential Side Gear Thrust Washer |
| 22 | 4236 | Differential Side Gear |
| 23 | — | Cap and Bolt, Differential Bearing (Part of 3010) |
| 24 | 4215 | Pinion Gear |
| 25 | 4221 | Differential Bearing |
| 26 | 4067 | Differential Bearing Shim |
| 27 | 3254 | Differential Seal |
| 28 | 4670 | Oil Slinger |
| 29 | 4672 | Shim |
| 30 | 4628 | Pinion Bearing Cup |
| 31 | 4630 | Differential Pinion Bearing |
| 32 | 3B067 | Selective Shim Slinger |
| 33 | 3222 | Ring Gear and Drive Pinion |
| 34 | 3B440 | Camber Adjuster |
| 35 | 4851 | Front Axle Companion Flange (Universal Joint) |
| 36 | 351126-S | Nut |
| 37 | 356504-S | Washer |
| 38 | 4859 | Drive Pinion Oil Seal Deflector |
| 39 | 4676 | Drive Pinion Seal |
| 40 | 4670 | Drive Pinion Shaft Oil Slinger |
| 41 | 4621 | Differential Pinion Bearing |
| 42 | 4616 | Differential Drive Pinion Bearing Cup |
| 43 | 4109 | Drive Pinion Shim (Preload) |
| 44 | 3C132 | Axle Rolling Diaphragm Seal (RDS) |
| 45 | 3B403 (LH) | Axle Arm Assembly |
| 46 | 3A049 | Nut |
| 47 | 72035-S | Pin |
| 48 | 3049 | Front Suspension Upper Ball Joint |
| 49 | 3A050 | Nut |
| 50 | 3050 | Front Suspension Lower Arm Ball Joint |
| 51 | 3K050 | Snap Ring |
| 52 | 3131 | Steering Knuckle (LH) |
| 53 | 3130 | Steering Knuckle (RH) |
| 54 | 373912-S | Stop Screw |
| 55 | 33925-S | Jam Nut |
| 56 | 87747-S2 | Filler Plug |
| 57 | 2K004 | Front Disc Brake Rotor Shield (RH) |
| 58 | 3299 | Integral Spacer/Seal |
| 59 | 3123 | Caged Needle Bearing |
| 60 | 3105 | Front Wheel Spindle |
| 61 | 1190 | Wheel Hub Grease Seal |
| 62 | 1102 | Front Disc Brake Hub and Rotor |
| 63 | — | Hub (Part of 1102) |
| 64 | 4222 | Inner Wheel Bearing Cup |
| 65 | 4221 | Inner Wheel Bearing |
| 66 | 35704 | Nut |
| 67 | 4222 | Outer Wheel Bearing Cup |
| 68 | 4221 | Outer Wheel Bearing |
| 69 | — | Wheel Retainer (Nut) (Part of 1K105) |
| 70 | 3B549 | Wheel Retainer Key |
| 71 | — | Cam Assembly (Part of 1K015) |
| 72 | 1K106 | Lock Ring |
| 73 | — | Steel Thrust Washer — Nonsplined (Part of 3B458) |
| 74 | — | Plastic Thrust Washer (Part of 3B458) |
| 75 | — | Steel Thrust Washer — Splined (Part of 3B458) |
| 76 | 3B457 | Snap Ring |
| 77 | 1K105 | Hub Body |
| 78 | 1K104 | Cap |
| 79 | 1K104 | Capscrew |
| A | — | Tighten to 129-142 Nm (95-105 Lb-Ft) |
| B | — | Tighten to 108-122 Nm (80-90 Lb-Ft) |
| C | — | Tighten to 244-271 Nm (180-200 Lb-Ft) |
| D | — | Tighten to 136 Nm (100-Lb-Ft) |
| E | — | Tighten to 123-149 Nm (91-110 Lb-Ft) |
| F | — | Tighten to 68-81 Nm (50-60 Lb-Ft) |
| G | — | While Rotating Front Disc Brake Hub and Rotor, Tighten to 68 Nm (50 Lb-Ft) to Seat Wheel Bearings. Back Nut Off 90 Degrees (1/4 Turn). Tighten to 1.8 Nm (16 Lb-In). |
| H | — | Tighten to 4-6 Nm (35-53 Lb-In) |