Brake Pedal and Bracket, All Except F-Super Duty Motorhome

Removal

1. Disconnect the wires from the stoplight switch (13480) located below instrument panel (04320).

2. Remove the pin and spacer connecting the brake pedal (2455), stoplight switch and master cylinder push rod together.

3. Remove stoplight switch, master cylinder push rod and brake master cylinder push rod spacer (2B129) from pin on brake pedal. If vehicle is equipped with speed control, leave speed control bracket in place.

4. On vehicles equipped with manual transmissions (7003), disconnect the clutch pedal retracting spring.

   • Remove the nut on the clutch rod lever.
   • Remove the lever, washer spring, and brake and clutch pedal bushing (2461).
   • Push the clutch pedal (7519) to the side enough for the brake pedal to come off the clutch and brake pedal pivot shaft (7506).
   • Take off the brake and clutch pedal bushings.

5. NOTE: Some vehicles may have an E-clip type retainer instead of a hair pin clip type retainer.

   On vehicles equipped with automatic transmissions, remove one spring retainer and brake and clutch pedal bushing from the clutch and brake pedal pivot shaft. From the other end, pull out the shaft and remove the brake pedal. Remove the bushings and washer spring from the brake pedal.

6. Remove the stoplight switch from the bracket on the brake pedal.

7. Remove the brake pedal pad (2454), if required.

   
   
   Brake Pedal Installation, F-150, F-250, F-350, F-Super Duty and Bronco
   
   
   
   
   
   

   Item	Part Number	Description
   1	2450	Brake Pedal and Bracket Assembly
   2	—	Y-Brace (Part of 2450)
   3	N606687-S2	Screw and Washer
   4	2B129	Brake Master Cylinder Push Rod Spacer
   5	13480	Stoplight Switch
   6	380699-S100	Self-Locking Pin
   7	2474	Brake Master Cylinder Push Rod Bushing
   8	—	Brake Pedal Push Rod (Part of 2005)
   9	382802-S2	Nut
   10	2140	Brake Master Cylinder
   11	2005	Power Brake Booster
   A	—	Tighten to 20-27 Nm (15-20 Lb-Ft)
   B	—	Tighten to 18-34 Nm (13-25 Lb-Ft)

Installation

1. Install the brake pedal pad on the brake pedal, if required.

2. Install the stoplight switch on the brake pedal.

3. Place brake master cylinder push rod bushing (2474) and washer spring in position on the brake pedal.

4. For manual transmission, perform the following:

   • Position the brake pedal in the bracket.
   • Slide the clutch pedal so the clutch and brake pedal pivot shaft goes through the hub of the brake pedal.
   • Install the brake and clutch pedal bushing, clutch rod and lever onto the clutch and brake pedal pivot shaft.
   • Position the nut holding the clutch lever to clutch and brake pedal pivot shaft and tighten.
   • Connect the clutch pedal retracting spring.

   For automatic transmission, perform the following:

   • Position the brake pedal in the bracket.
   • Slide the clutch and brake pedal pivot shaft through the bracket and hub on the brake pedal.
   • Install brake and clutch pedal bushing and spring retainers on the clutch and brake pedal pivot shaft.

5. Place the brake and clutch pedal bushing, brake master cylinder push rod spacer, stoplight switch and brake master cylinder push rod onto the pin on the brake pedal. Install the brake master cylinder push rod spacer and cotter pin.

6. Connect wires to stoplight switch. Check unit for correct operation.