Section 07-01A: Transmission, Automatic, E4OD
1996 All F-Series and Bronco with E4OD Automatic Transmission Workshop Manual
SPECIFICATIONS

SPECIFICATIONS

   
Fluid Capacity
Type
Motorcraft Mercon® Multi-Purpose Automatic Transmission Fluid Ford XT-2-QDX or equivalent meeting Ford Specification ESP-M2C166-H
Transmission TypeLitersQuarts
E4OD (4x2) Using old style cork transmission fluid pan gasket14.815.7
E4OD (4x4) Using old style cork transmission fluid pan gasket15.316.2
E4OD (4x2) Using new style elastomeric transmission fluid pan gasket15.015.9
E4OD (4x4) Using new style elastomeric transmission fluid pan gasket15.516.4

Approximate capacity includes transmission fluid cooler and transmission fluid cooler tubes. Fluid level indicator (7A020) should be used to determine actual fluid requirement and fluid specifications. Check level at operating temperature. DO NOT OVERFILL. An additional 0.3L (0.3 quart) is required if vehicle has an auxiliary transmission fluid cooler.

NOTE: The F-Super Duty Motorhome uses an additional 0.9L (1.0 quart) of fluid for the auxiliary transmission fluid cooler.



Clutch Plate Usage And Clearance Specifications
Clutch7B442 Steela7B164 FrictionClearance mm (Inch)Selective Snap Rings
Part NumberThickness mm (Inch)
Intermediate Clutch
4.9L12E9TP-7B421-BAa2.057-1.956a (0.081-0.077)
5.0L/5.8L/7.3LD/7.5L23E9TP-7B421-BAa2.057-1.956a (0.081-0.077)
Direct Clutch
4.9L/5.0L332.06-1.14 (0.081-0.045)377128-S
377127-S
377126-S
377437
2.210-2.108 (0.087-0.083)
1.981-1.880 (0.078-0.074)
1.753-1.651 (0.069-0.065)
1.524-1.422 (0.060-0.056)
5.8L/7.5L442.06-1.14 (0.081-0.045)377128-S
377127-S
377126-S
377437
2.210-2.108 (0.087-0.083)
1.981-1.880 (0.078-0.074)
1.753-1.651 (0.069-0.065)
1.524-1.422 (0.060-0.056)
7.3L DI Diesel552.06-1.14 (0.081-0.045)377128-S
377127-S
377126-S
377437
2.210-2.108 (0.087-0.083)
1.981-1.880 (0.078-0.074)
1.753-1.651 (0.069-0.065)
1.524-1.422 (0.060-0.056)
Overdrive Clutch
4.9L/5.0L/5.8L221.33-0.68 (0.052-0.027)E9TP-7B421-EA
E9TP-7B421-DA
E9TP-7B421-CA
E9TP-7B421-BA
E9TP-7B421-AA
3.607-3.505 (0.142-0.138)
3.099-3.000 (0.122-0.118)
2.591-2.489 (0.102-0.098)
2.057-1.956 (0.081-0.077)
1.549-1.448 (0.061-0.057)
7.5L, 7.3L DI Diesel331.63-0.98 (0.064-0.039)E9TP-7B421-EA
E9TP-7B421-DA
E9TP-7B421-CA
E9TP-7B421-BA
E9TP-7B421-AA
3.607-3.505 (0.142-0.138)
3.099-3.000 (0.122-0.118)
2.591-2.489 (0.102-0.098)
2.057-1.956 (0.081-0.077)
1.549-1.448 (0.061-0.057)
Coast Clutch
All221.27-0.76 (0.050-0.030)N804952-S
N804951-S
N804950-S
2.261-2.159 (0.089-0.085)
1.854-1.753 (0.073-0.069)
1.448-1.346 (0.057-0.053)
Forward Clutch
4.9L/5.0L3b31.40-0.76 (0.055-0.030)377437-S
377127-S
377444-S
386841-S
385742-S
1.422-1.524 (0.056-0.060)
1.880-1.981 (0.074-0.078)
2.337-2.438 (0.092-0.096)
2.794-2.896 (0.110-0.114)
3.251-3.353 (0.128-0.132)
5.8L/7.3LD/7.5L4b41.40-0.76 (0.055-0.030)377437-S
377127-S
377444-S
386841-S
385742-S
1.422-1.524 (0.056-0.060)
1.880-1.981 (0.074-0.078)
2.337-2.438 (0.092-0.096)
2.794-2.896 (0.110-0.114)
3.251-3.353 (0.128-0.132)
Reverse Clutch
4.9L/5.0L/5.8L5c5N805207-Sd1.880-1.981d (0.074-0.078)
7.3LD/7.5L6c6N805207-Sd1.880-1.981d (0.074-0.078)
a Plus one apply plate.
b Plus a steel wave cushion spring installed between the front pressure plate and steel separator plate.
c Plus a steel wave cushion spring installed between the reverse clutch piston and a steel separator.
d Not selective for this application.


Torque Specifications
DescriptionNmLb-FtLb-In
Engine Plate to Trans.18-2313-17
Center Support Fluid Feed Bolt11-168-12
Connector-Cooler Line to Case24-3118-23
Connector, 3/8 Cooler Line, Motorhome24-3118-23
Connector Radiator Nipple23-3117-23
Connector, Radiator-to-Tube, 5/16 O.D.24-3018-22
Connectors, Radiator-to-Tube, 3/8 O.D.27-3120-23
Cooler Tube-to-Transmission, 5/16 O.D.16-2412-18
Cooler Tube-to-Transmission, 3/8 O.D.23.3-
31.7
17-23.4
Auxiliary Cooler Tube, 5/16 O.D., All Except Motorhome10-147.4-10.3
Auxiliary Cooler Tube, Motorhome, 5/16 O.D.16-2412-18
Auxiliary Cooler Tube, Motorhome, 3/8 O.D.22-3016-22
Control Assembly to Pump24-3118-23
Torque Converter Drain Plug24-2718-20
Dust Cover to 7.3L Plate18-2313-17
Dust Cover to 7.5L Plate3-730-60
Dust Cover to Case, 4.9/5.0/5.8L18-2313-17
Dust Cover to Case, 7.3L18-2313-17
Extension Housing to Case (4x2)27-3920-29
Extension Housing to Case (4x4)33-5424-40
Extension to Rear Engine Mount, Except Motorhome81-10860-80
Rear Engine Support Bracket Retaining Nut and Bolt60-9544-70
Extension to Rear Engine Mount Motorhome68-9550-70
Rear Engine Mount to Crossmember, All Except F-SD and Motorhome81-10860-80
Rear Engine Mount to Crossmember, F-SD and Motorhome68-9550-70
Transmission Fluid Filler Tube to 7.3L Engine, Diesel18-2313-17
Transmission Fluid Filler Tube to Valve Cover 7.3L Diesel Engine4-639-57
Transmission Fluid Filler Tube to Manifold Nut 4.9/5.8/7.518-2313-17
Transmission Fluid Filler Tube to 7.5L Engine, Motorhome60-8044-59
Flywheel to Torque Converter Nut34-4625-34
Transmission Heat Shield to Case9-1277-104
Inner Lever to Manual Control Shaft Nut41-5430-40
Inner OWC Race to Case24-3418-25
Line Pressure to Case Plug8-166-12
Lower Control Body to Main Control Body9-1180-100
Main and Lower Control Body to Case9-1180-100
Main Accumulator and Solenoid Body to Case9-1180-100
Manual Lever to Shaft Nut27-3920-29
Transmission Range Sensor6-855-75
Overdrive/Intermediate Cylinder Fluid Feed Bolt8-146-10
Transmission Pan Drain Plug20-3415-25
Transmission Pan to Case14-1610-12
Pump Body to Case24-3118-23
Parking Rod Abutment to Case22-2716-20
Parking Rod Guide Plate to Case22-2716-20
Positive Detent Spring to Case9-1180-100
Reinforcing Plate to Case9-1180-100
Solenoid Body to Case9-1180-100
Speedometer Plug to Extension Housing4-636-54
Starter Motor to Engine Plate27-4620-34
Transmission Fluid Cooler Hose Clamp3.1-4.327.4-38
Auxiliary Transmission Fluid Cooler Retaining Screw7-1062-88.5
Stator Support to Pump Body9-1180-100
Trans. to Engine, All Except 7.3L52-7138-52
Trans. to 7.3L Diesel Engine53-7239-53
Valve 3/8 Cooler Line Motorhome24-3118-23
Valve Assembly Cooler Check to Case24-3118-23
Valve Control Body to Case Long9-1180-100
Valve Control Body to Case Short9-1180-100
Valve Control Body to Case Nut9-1180-100



Band/Clutch Application Chart NO. 601
GearFriction Elements
Inter- mediate BandCoastOver- driveInter- mediateDirectForwardReverse
(D)
first
abapply
(D)
second
abapplyapply
(D)
third
abapplyapplyapply
(D)
fourth
applyapplyapplyapply
1applyapplyapply
2applyapplyapplyapply
reverseapplyapplyapply



GearOne-Way Clutches
OverdriveIntermediateLow
DriveCoastDriveCoastDriveCoast
(D)
first
HOLDabHOLDO/R
(D)
second
HOLDabHOLDO/RO/RO/R
(D)
third
HOLDabO/RO/RO/RO/R
(D)
fourth
O/RO/RO/RO/RO/RO/R
1HOLDCCHOLD
2HOLDCCHOLDBAO/RO/R
reverseHOLDCCO/RO/R
a In (D) Range with the Transmission Control Switch pressed, the coast clutch is applied and the O/D one-way clutch is bypassed.
b On certain applications in O/D range, the cloast clutch solenoid and clutch is controlled by the PCM.

O/D Overdrive

OWC One-Way Clutch

O/R Overrunning

CC Coast Friction Clutch Applied

BA Band Applied