Section 07-01B: Transmission, Automatic, C6
1996 F-250 4x2 and 4x4; F-350 4x2 and 4x4 Workshop Manual
DESCRIPTION AND OPERATION

Identification Tags

The identification tag is attached to the intermediate servo lower front cover bolt. The first line on the tag shows the transmission model prefix and suffix. A number appearing after the suffix indicates that the internal parts in the transmission have been changed after initial production start-up. For example, a PGD-JF model transmission that has been changed internally would read PGD-JF1. Both transmissions are basically the same, but some service parts in the PGN-JF transmission are slightly different than the PGD-JF1 transmission. Therefore, it is important that the codes on the transmission identification tag be checked when ordering parts or making inquiries about the transmission.

Disassembled Views

ItemPart NumberDescription
17902Torque Converter
287650-SConverter Drain Plug, 1/8-27, Dryseal Tapered Thread
37017Input Shaft
4Front Pump Seal
(Part of 7A103)
5Front Pump Bushing
(Part of 7A103)
6Front Pump Body
(Part of 7A103)
758619-S2Bolt
8Pump Driven Gear
(Part of 7A103)
9Pump Drive Gear
(Part of 7A103)
10Front Pump Support
(Part of 7A103)
1120346-S8Hex-Head Bolt
(Part of 7A103)
127A103Front Pump Assembly
137D014Thrust Washer, No. 1
147A248Front Pump Seal, Large
157D025Intermediate Brake Drum Seal (2 Req'd)
167A136Pump Gasket
177D029Intermediate Brake Band Strut
187D034Intermediate Band
197D430Intermediate Band Anchor Strut
207D044Intermediate Brake Drum
217E056Direct Clutch Piston Inner Seal
227A548Direct Clutch Piston Outer Seal
237A262Direct Clutch Piston
247B488Direct Clutch Piston Spring (10 Req'd)
257A527Direct Clutch Piston Spring Retainer
26377136-SDirect Clutch Piston Spring Retainer Ring
277B442Direct Clutch External Spline Plate (Steel)
287B164Direct Clutch Internal Spline Plate (Friction)
297B066Direct Clutch Pressure Plate
307D248Intermediate Brake Drum Thrust Washer No. 2
31377126-128S
377437
377444-S
Direct Clutch Pressure Plate Retaining Ring
327D019Forward Clutch Cylinder Seal (2 Req'd)
337A360Forward Clutch Cylinder
347A548Forward Clutch Piston Outer Seal
357A548Forward Clutch Piston Inner Seal
367A262Forward Clutch Piston
377D256Forward Clutch Piston Spring Ring
387B070Forward Clutch Piston Disc Spring
39377127-SRetaining Ring
407B066Forward Clutch Front Pressure Plate
417E085Forward Clutch Wave Spring
427B442Forward Clutch External Spline Plate (Steel)
437B164Forward Clutch Internal Spline Plate (Friction)
447B066Forward Clutch Rear Pressure Plate
45377127-S
377437-S
377444-S
386841-2-S
Forward Clutch Pressure Plate Retaining Ring
467D090Forward Clutch Hub Thrust Washer No. 4
47377132-SRetaining Ring
487B067Forward Ring Gear Hub
497D392Forward Ring Gear
507A166Forward Planet Carrier Thrust Washer No. 5
517D236Forward Clutch Hub Thrust Race
527D234Forward Clutch Hub Thrust Bearing Assembly No. 3 and No. 6 (2 Req'd)
537D235Forward Clutch Hub Thrust Race
547A398Forward Planet Carrier Assembly
557D063Sun Gear
56377300-SFront Retaining Ring
577D064Input Shell
587D066Input Shell Thrust Washer
59377300-SRear Retaining Ring
60377155-SRetaining Ring
617D423Reverse Planet Carrier Thrust Washer No. 7 and No. 8
627D006Reverse Planet
63387031-S5Retaining Ring
647A153Output Shaft Ring Gear
657D164Output Shaft Hub
66377132-SOutput Shaft Hub Retaining Ring
677D422Output Shaft Hub Thrust Bearing No. 9
687B067Reverse Clutch Hub
697A089One-Way Clutch Assembly
70385044-SReverse Clutch Retaining Ring
717B066Reverse Clutch Pressure Plate
727B164Reverse Clutch Internal Spline Plate (Friction)
737B442Reverse Clutch External Spline Plate (Steel)
747E085Reverse Clutch Wave Spring
757D403Reverse Clutch Piston Outer Seal
767D404Reverse Clutch Piston Inner Seal
77One-Way Clutch Race, Inner (Part of 7D164)
787D406Reverse Clutch Retainer and Spring Assembly
797D402Reverse Clutch Piston
807D167One-Way Clutch Inner Tag Attaching Bolt (5 Req'd)
817005Case
827B368Output Shaft Thrust Washer No. 10
837A233Output Shaft Park Gear
847C232Fluid Distributor Sleeve
857D000Fluid Distributor Tube, Inlet
867D000Fluid Distributor Tube, Outlet
8720386-S8Bolt (4 Req'd)
88387035-S5Retaining Ring
897D011Governor Housing Seal Ring (3 Req'd — 2 Teflon®,
1 Cast Iron)
907D220Governor Fluid Collector Body
917C063Governor
9234805-S8Bolt (4 Req'd)
93378259Cup Plug
947060Output Shaft
957086Extension Housing Gasket
967A039Extension Housing (4x2)
977A034Extension Housing Bushing
987052Extension Housing Fluid Seal
99380207-S2Bolt (2 Req'd) (4x2 Only)
1007G496Switch Wiring Harness Retainer (4x2)
10157621-S2Screw and Washer Assembly, 1/4-20 x .62
1027H183Extension Housing Plug (Used to Plug Speedometer Gear Hole)
103380209-SBolt (4 Req'd) (4x2)
1047G496Vacuum Tube Retainer
(4x2)
1057A039Extension Housing (4x4)
1067G495Vacuum Tube Retainer (4x4)
107380209-SBolt (4 Req'd) (4x4)
1087G496Switch Wiring Harness Retainer (4x4)
10958642-S2Bolt (2 Req'd) (4x4 Only)
11057633-S2Bolt (4 Required)
111Transmission Model Identification Tag
(Not Serviced)
1127D027Intermediate Band Servo Cover
1137D024Intermediate Band Servo Cover Piston Seal
1147D026Intermediate Band Servo Cover Gasket
1157D021Intermediate Band Servo Piston and Rod Assembly
1167D028Intermediate Band Servo Piston Spring
1177D273Fluid Tube Connector
(2 Required)
11887650-SPipe Plug, 1/8-27 Dryseal (Used in Case for Measuring Throttle Valve Pressure)
1197034Vent
1207E206Intermediate Band Servo Lever Shaft Retainer
1217D433Intermediate Band Actuating Lever Shaft
1227330Intermediate Servo Band Lever
1237D071Parking Pawl Shaft
1247A441Parking Pawl
1257D070Parking Pawl Return Spring
126379058-SScrew and Washer Assembly
1277D419Park Rod Guide Plate (Serviced in Kits Only)
12856119-SHex Flg. Head Bolt, 5/16-18 x .82 (7F013, 7F006 and 7A377 to 7005)
1297F013Vacuum Diaphragm Heat Shield
1307A377Throttle Valve Control Diaphragm
1317F006Vacuum Diaphragm Clip
1327A380Throttle Control Valve Rod
1337D080Primary Throttle Valve
13433798-S8Nut, 5/16
13534806-S7Hex Lockwasher
1367A394Downshift Control Outer Lever
13755651-S2Bolt
1387A247Park/Neutral Position Switch
139386078-SThrottle Control Outer Lever Seal
1407A256Manual Control Lever
1417B498Manual Control Lever Fluid Seal
142375185-S100Lock Nut
1437A178Adjusting Screw
14456501-S2Hex Flg. Bolt, 1/4-20 x .50
1457A261Manual Valve Detent Lever Spring
1466572Parking Plate Shaft Plug
1477D418Parking Plate Shaft
1487D417Parking Plate Torsion Spring
1497D414Parking Rod Support Plate
15087650-SPipe Plug, 1/8-27 Dryseal Tapered Thread (Used in Case for Measuring Pump Pressure)
1517D411Parking Pawl Actuating Rod (Serviced in Kits Only)
1527D261Downshift Detent Lever
153380525-SHex Lock Nut, 9/16-18
1547A115Manual Valve Detent Lever (Serviced in Kits Only)
155Shift Valve Plate
(Not Serviced Separately)
1567326Gear Selector Valve Rod
1577D075Downshift Lever Stop
(Part of 7A100)
158Throttle Pressure Booster Valve Plate (Not Serviced Separately)
1597D227Throttle Pressure Valve Secondary Spacer
160Upper Control Valve Body (Part of 7A100)
161Main Control Valve Body Reinforcement Plate
(Part of 7A100)
162Main Control Valve Body Separator Plate Reinforcement
(Part of 7A100)
1647E387Main Control Pump Inlet Screen
165Valve Body Separating Plate (Part of 7A100)
1667D100Valve Body Separating Plate Gasket
167Lower Control Valve Body (Part of 7A100)
1687E062Fluid Pan Screen Gasket
1697A098Fluid Screen
170357050-SBolt, 10-24 x 1-5/8 Inch Hex-Head (2 Req'd)
1717A102Lower Main Control Valve Body Suction Tube
172337051-SBolt, 10-24 x 1-1/4 Inch Hex-Head (6 Req'd)
1737A100Main Control Valve Body
1747A191Fluid Pan Gasket
1757A194Transmission Fluid Pan (Shallow — 4x2)
(Deep — 4x4)
176378782-SBolt
17787031Vacuum Diaphragm O-Ring

Bushings, Bearing and Thrust Washer Locator

ItemPart NumberDescription
17B258Front Pump Bushing
27D048Intermediate Brake Drum Front Bushing (Large)
(Part of 7D044)
37C096No. 2 Intermediate Brake Drum Thrust Washer
47D090No. 4 Forward Clutch Hub Thrust Washer
57A166No. 5 Planet Carrier Thrust Washer
67A166No. 7 Planet Carrier Thrust Washer (4 Tabs — 7.5L Only) 4 Pinion
77A166No. 8 Planet Carrier Thrust Washer (4 Tabs — 7.5L Only) 4 Pinion
87D422No. 9 Output Shaft Hub Thrust Bearing
97B368No. 10 Output Shaft Thrust Washer
107A034Extension Housing Bushing
117025Cage Bushing Front/Rear
127D066Input Shell Thrust Washer
137D065Sun Gear Bushing Front/Rear
(Part of 7D063)
147D235Bearing Rear Race
157D234Thrust Bearing
167D236Bearing Front Race
177D046Intermediate Brake Drum Rear Bushing (Small)
(Part of 7D044)
187D018Front Pump Support Rear Bushing (Part of 7A103)
197D014No. 1 Front Pump Support Thrust Washer
207B261Front Pump Support Front Bushing
(Part of 7A103)

Hydraulic Control System