Section 07-03A: Transmission, Manual, M5OD | 1996 F-Series and Bronco (under 8500 lbs. GVW) with 4.9L and 5.0L Engines Workshop Manual |
| Gear | Ratio |
|---|---|
| First | 3.90 |
| Second | 2.25 |
| Third | 1.50 |
| Fourth | 1.00 |
| Fifth | .80 |
| Reverse | 3.39 |
| Component | Inches | Millimeters |
|---|---|---|
| Mainshaft Runout Not to Exceed | 0.002 | 0.05 |
| Shift Fork to Clutch Sleeve Not to Exceed | 0.0314 | 0.8 |
| Synchronizer Ring to Conical Face of Gear | 0.059 | 1.5 |
| Component | Tolerance | |
|---|---|---|
| Inches | Millimeters | |
| 3rd/4th Clutch Hub Play | 0.00-0.0019 | 0.00-0.05 |
| Reverse Idler Gear End Play | 0.0039-0.0078 | 0.1-0.2 |
| 5th/Rev. Hub End Play | 0.00-0.0019 | 0.00-0.05 |
| Counter Reverse Gear | 0.0098-0.0138 | 0.25-0.35 |
| Transmission | U.S. Pints | Liters |
|---|---|---|
| Five-Speed Manual Overdrive Transmission Motorcraft MERCON® Multi-Purpose Automatic Transmission Fluid XT-2-QDX or -DDX or MERCON® Equivalent. | 7.6 | 3.55 |
| Description | Nm | Lb-Ft | Lb-In |
|---|---|---|---|
| Output Shaft Lock Nut | 216-274 | 160-202 | — |
| Countershaft Lock Nut | 128-196 | 94-144 | — |
| Extension Housing Retaining Bolts | 32-46 | 24-34 | — |
| Reverse Idler Shaft Fixing Bolt | 79-117 | 58-86 | — |
| Rear Bearing Retainer | 18-26 | 14-19 | — |
| Front Bearing Cover | 16-22 | 12-16 | — |
| Gear Selector Interlock Sleeve | 8-10 | — | 71-88.5 |
| Dust Cover | 8-11 | — | 71-97 |
| Top Cover | 16-22 | 12-16 | — |
| Counter Lever Shaft Fixing Bolt | 8-10 | — | 71-88.5 |
| Drain Plug | 40-58 | 29-43 | — |
| Backup Lamp Switch | 25-35 | 18-26 | — |
| Rear Oil Passage (Extension Housing) | 8-10 | — | 71-88.5 |
| 5th/Reverse Shift Rail Fixing Bolt | 21-30 | 16-22 | — |
| Clutch Housing to Engine | 54-67 | 40-50 | — |
| Lower Plate | 12-16 | 9-12 | — |
| Transfer Case to Transmission | 34-58 | 25-43 | — |
| Shift Lever Retaining Bolt | 16-24 | 12-18 | — |
| Crossmember (All) (4x2) | 81-108 | 60-80 | — |