Section 07-03B: Transmission, Manual, Model S5-47 ZF
1996 F-Series Vehicles Over 8500 lbs. GVW Workshop Manual
REMOVAL

Rear Seal, 4x4 and F-Super Duty Series Transmissions

Removal and installation is the same as for the 4x2 with the additional steps of removing and installing the transfer case. Refer to the appropriate section in this manual.

On F-Super Duty series vehicles, remove the transmission-mounted parking brake as described in Section 06-05 in the Body, Chassis manual.

SPECIAL SERVICE TOOL(S) REQUIRED
DescriptionTool Number
Impact Slide HammerT50T-100-A

  1. NOTE: Refer to Transmission in the Disassembly portion of this section for removal procedure.

    If required, drive out the two dowel pins from extension housing (7A039).

  1. Using Impact Slide Hammer T50T-100-A, and Internal Puller D80L-943-A or equivalent, remove the outer race of output shaft rear bearing (7R205) from the extension housing.





  1. Using a suitable drift, drive the oil seal (7052) out of the extension housing and discard.





  1. Using Impact Slide Hammer T50T-100-A and Internal Puller D80L-943-A or equivalent, remove the countershaft rear bearing outer race from the extension housing.





  1. If required, remove the central shift rail bearing from the extension housing. Use Blind Hole Puller D80L-100-Q or equivalent and Impact Slide Hammer T50T-100-A to remove the bearing.