Position the two Collet Halves (44803 and 44797) of the Pinion and Carrier Bearing Puller D81L-4220-A or equivalent around the bearing (7025). Install the Puller on the collet halves and pull the case bearing from the input shaft (7017).
Section 07-03B: Transmission, Manual, Model S5-47 ZF | 1996 F-Series Vehicles Over 8500 lbs. GVW Workshop Manual |
| Description | Tool Number |
|---|---|
| Inner Pinion Bearing Cone Replacer | T85T-4621-AH |
| Axle Bearing/Seal Plate | T75L-1165-B |
Disassembly
Position the two Collet Halves (44803 and 44797) of the Pinion and Carrier Bearing Puller D81L-4220-A or equivalent around the bearing (7025). Install the Puller on the collet halves and pull the case bearing from the input shaft (7017).
Assembly
CAUTION: Inspect the surface of the input shaft in the area of the bearing race to make sure it is smooth and free of burrs.
Place the case bearing on the input shaft.
Place Inner Pinion Bearing Cone Replacer T85T-4621-AH over the case bearing.
CAUTION: Make sure that the oil baffle is fully installed and not damaged.
Position the case bearing, input shaft, and Inner Pinion Bearing Cone Replacer T85T-4621-AH in Axle Bearing/Seal Plate T75L-1165-B as shown in the illustration.
CAUTION: Press plunger must not contact pocket bearing outer race.
Press the bearing on until it seats against its stop on the input shaft.
CAUTION: Do not heat the case bearing for more than 15 minutes.
CAUTION: Do not drive against the bearing cone. Drive against the inner race only.
An alternate method is to heat the inner race of the case bearing to 160°C (320°F) with Rotunda Precision Metal Gear/Bearing Heater 164-R3900, Heat Gun 107-R0300 or equivalent and position it on the input shaft. Use a suitable tool to seat the case bearing against its stop.
