Section 07-03B: Transmission, Manual, Model S5-47 ZF
1996 F-Series Vehicles Over 8500 lbs. GVW Workshop Manual
INSTALLATION

Rear Seal

SPECIAL SERVICE TOOL(S) REQUIRED
DescriptionTool Number
Rear Seal ReplacerT87T-7025-BH
Companion Flange Holding ToolT78P-4851-A
Locknut SocketT87T-7025-AH

  1. Position the oil seal (7052) on Rear Seal Replacer T87T-7025-BH and position the oil seal and tool over the output end of the mainshaft.

  1. Apply a little liquid soap around the circumference to minimize friction. Using a soft hammer, gently tap the Rear Seal Replacer T87T-7025-BH until it seats in the opening.

  1. Install the output flange on the output end of the mainshaft.

  1. Attach Companion Flange Holding Tool T78P-4851-A to the transmission output flange with four hex bolts.

  1.  CAUTION: Do not reuse the output flange retaining nut after any servicing of the transmission (7003). Always replace it with a new one.

    Install a new output flange retaining nut (F3TZ-7045-A) on the mainshaft with Locknut Socket T87T-7025-AH. Tighten the nut to 270 Nm (200 lb-ft). Remove the flange holding tool after tightening the nut.

  1. Connect the driveshaft to the output flange. Refer to Section 05-01.