Section 08-01: Clutch/Pressure Plate
1996 F-150, F-250, F-350, F-Super Duty Chassis Cab and Bronco Equipped with Manual Transmission Workshop Manual
REMOVAL AND INSTALLATION

Flywheel, Dual Mass, 7.3L Engine

Removal

  1. Remove the transmission and integral clutch housing. Refer to Section 07-03B.

  1. Remove the clutch pressure plate (7563) and clutch disc (7550). Refer to Disc and Pressure Plate in the Removal and Installation portion of this section.

  1. Check flywheel runout and ring gear. To check flywheel runout, refer to Section 08-00. To replace ring gear, refer to Ring Gear,Flywheel, in the Removal and Installation portion of this section.

  1. Remove two engine flywheel attaching bolts and install two guide studs to help support the dual mass flywheel during removal.

  1. Remove the remaining eight engine flywheel attaching bolts and flywheel.






    ItemPart NumberDescription
    16379Flywheel Attaching Bolt
    (10 Req'd)
    26A366Flywheel Reinforcing Plate
    36477Flywheel
    4—Crankshaft Flange
    (Part of 6303)
    57118Transmission Input Shaft Pilot Bearing
    A—Tighten to 121 Nm
    (89 Lb-Ft)

Installation

  1. With the two guide studs installed, install the flywheel.

  1. Install the reinforcement ring and eight engine flywheel attaching bolts. Tighten bolts to 121 Nm (89 lb-ft).

  1. Remove the two guide studs and install the remaining two engine flywheel attaching bolts. Tighten bolts to 121 Nm (89 lb-ft).

  1. Install the clutch pressure plate and clutch disc.

  1. Install the transmission (7003). Refer to Section 07-03B.