Section 10-01B: Fuel Tank, Filters, Tubes and Fuel Pump, Diesel Engine | 1996 F-Series and F-Super Duty Vehicles Equipped with Diesel Engines Workshop Manual |
Removal
Remove the turbocharger. Refer to Section 03-04E.
Remove the fuel tube banjo fitting bolt at fuel pump (9350).
| Item | Part Number | Description |
|---|---|---|
| 1 | — | Fuel Supply Hose (Part of 9350) |
| 2 | — | Gasket (Part of 9350) |
| 3 | — | Fuel Supply Tube Nuts (2 Req'd) (Part of 9350) |
| 4 | — | Fuel Supply Banjo Bolt (Part of 9350) |
| 5 | 9350 | Fuel Pump |
Remove the fuel tube fittings at the rear of the cylinder heads.
| Item | Part Number | Description |
|---|---|---|
| 1 | 9H334 | Fuel Outlet Hose |
| 2 | 9350 | Fuel Pump |
| 3 | — | Fuel Pump Mounting Bolts (2 Req'd) (Part of 9350) |
| 4 | — | Fuel Supply Tube Nuts (2 Req'd) (Part of 9350) |
| 5 | — | Fuel Rail Supply Tube (Part of 9350) |
| 6 | — | Fuel Tube Banjo Bolt (Part of 9350) |
| 7 | 9H334 | Fuel Inlet Hose |
Remove the fuel tube assembly.
Loose the three hose clamps at the fuel pump fittings.
Disconnect the water drain hose at the fuel filter.
Remove the fuel filter bolts and position the fuel filter forward.
Remove the two fuel pump bolts and lift the fuel pump up out of the crankcase bore.
Remove the fuel pump tappet from the crankcase bore.
Installation
Rotate the engine (6007) so that fuel pump cam eccentric is on the base circle to ease the installation of the fuel pump.
Install the fuel pump tappet in the base of the fuel pump.
Replace the O-ring on the fuel pump base.
Install the fuel pump and fuel pump bolts. Tighten bolts sequentially in a crisscross pattern. Tighten fuel pump bolts to 26-37 Nm (19-27 lb-ft).
Install the fuel filter and connect the water drain hose.
Connect the three fuel hoses at the front of the fuel pump.
Tighten the fuel hose clamps.
Install the fuel filter retaining bolts. Tighten bolts to 26-37 Nm (19-27 lb-ft).
Install the fuel tube assembly with new seal rings at the rear of the fuel pump.
Loosely install the fuel tube fittings at the rear of the cylinder heads.
Install the fuel tube banjo fitting bolt at the fuel pump, tighten pump bolt to 20-24 Nm (15-18 lb-ft).
Install the turbocharger. Refer to Section 03-04E.
Tighten all fittings securely.