Section 10-01B: Fuel Tank, Filters, Tubes and Fuel Pump, Diesel Engine
1996 F-Series and F-Super Duty Vehicles Equipped with Diesel Engines Workshop Manual
REMOVAL AND INSTALLATION

Fuel and Vapor Return Tubes, Plastic

 CAUTION: Ford-approved nylon fuel tubing is made from material which has been tested and proven to be acceptable for use with commercially available fuels. It is also resistant to most environmental conditions. Avoid using alternate tubing materials. Use of non-approved tubing could pose a hazard in service.

 CAUTION: Plastic fuel tube must not be repaired using hose and hose clamps. Push connect fittings cannot be repaired except to replace the retaining clips. Should the plastic tubes, push connect fittings or mating tube ends become damaged and leak, approved service parts must be used to service the fuel tubes.

 CAUTION: The fuel tubes can be damaged by torches, welding sparks, grinding and other operations which involve heat and high temperatures. If any repair or service operation will be used which involves heat and high temperatures, locate all fuel system components, especially the plastic fuel tubes to be certain they will not be damaged. It is recommended that the plastic fuel tubes be removed from the vehicle if a torch or high heat producing equipment is to be used for service in the following areas:



Engine Fuel Tube Installation





ItemPart NumberDescription
19S273Fuel Tube Jumper (Blue)
29J338Fuel Supply and Return
39S274Fuel Tube Jumper (Gray)
AClose Redundant Clips


Rear Fuel Tube Installation, F-250, F-350 and F-Super Duty Chassis Cab, 136.8- and 160.8-Inch Wheelbase





ItemPart NumberDescription
1N802769-SDouble Clip
29002Fuel Tank, Midship
39002Fuel Tank, Rear
49F276Triple Clip (3 Locations)
59J337Rear Supply and Return Tube
69H334Tube Assembly, Midship


Rear Fuel Tube Installation, F-250, F-350 and F-Super Duty Chassis Cab, 155- and 133-Inch Wheelbase





ItemPart NumberDescription
19002Fuel Tank
29002Fuel Tank, Midship
39J337Rear Fuel Supply and Return Tube
49H334Dual Fuel Supply and Return Tube
59J338Tube Assembly, Front
65030Crossmember (Model Dependent)