Section 10-01B: Fuel Tank, Filters, Tubes and Fuel Pump, Diesel Engine | 1996 F-Series and F-Super Duty Vehicles Equipped with Diesel Engines Workshop Manual |
| Model | Body Style | Location | Advertised Tank Cap. Refill Liters (Gal.) | |
|---|---|---|---|---|
| Series | Wheelbase mm (In) | |||
| F-250 (4x2) | 3378 (133.0) | Reg. Cab | Midship Aft/Axle | 72 (19) 69 (18.2) |
| F-250 (4x2) | 3526 (138.8) | Super Cab | Midship Aft/Axle | 72 (19) 69 (18.2) |
| F-250 (4x2) | 3937 (155.0) | Super Cab | Midship Aft/Axle | 72 (19) 69 (18.2) |
| F-250 (4x4) | 3378 (133.0) w/o E4OD | Reg. Cab/ Chassis Cab | Midship a Aft/Axle a | 72 (19) 69 (18.2) |
| F-250 (4x4) | 3937 (155.0) | Super Cab | Midship b Aft/Axle b | 72 (19) 69 (18.2) |
| F-350 (4x2) and (4x4) | 3378 (133.0) c | Reg. Cab/ Chassis Cab | Midship Aft/Axle a | 72 (19) 69 (18.2) |
| F-Super Duty (4x2) | 3475 (136.8) | Chassis Cab/ FSD | Midship Aft/Axle a | 72 (19) 69 (18.2) |
| F-Super Duty (4x2) | 4084 (160.8) | Chassis Cab/ FSD | Midship Aft/Axle a | 72 (19) 69 (18.2) |
| F-350 | 3937 (155.0) | Crew Cab | Midship Aft/Axle | 72 (19) 69 (18.2) |
| F-250, F-350 (4x4) | 3378 (133.0) with E4OD | Reg. Cab/ Chassis Cab | Midship a Aft/Axle | 87 (22) 69 (18.2) |
| Engine Liter (cid) | Static Pressure kPa (psi) a | Mounting Bolts Nm (Lb-Ft) | Fuel Lines to Pump Nm (Lb-Ft) |
|---|---|---|---|
| 7.3L (444) | 207-482 (30-70) | 26-37 (19-27) | 20-24 (15-18) |
| N805526-S190, 3/8 Dia. |
| N805528-S190, 5/16 Dia. |
| Description | Nm | Lb-Ft | Lb-In |
|---|---|---|---|
| Fuel Pump Mounting Bolts — All | 26-37 | 19-27 | — |
| Fuel Pump Outlet Connection — All | 20-24 | 15-18 | — |
| Fuel Return Tube Clamp at Fuel Supply Pump — All | 1.6-2.2 | — | 15-19 |
| Fuel Tank Selector Valve Mounting Bolts — All | 12-16 | 9-12 | — |
| Stone Shield Mounting Nuts, Steel Aft-of-Axle Fuel Tank, F-250, F-350 and F-Super Duty Chassis Cab | 34-46 | 25-34 | — |
| Strap Nuts, Plastic Aft-of-Axle Fuel Tank, F-350 | 16-18 | 12-13 | — |
| Skid Plate Nuts, Plastic Aft-of-Axle Fuel Tank, F-350 | 34-46 | 25-34 | — |
| Shield to Frame Screw, Plastic Aft-of-Axle Fuel Tank, F-350 | 11-15 | 8-10 | — |
| Fuel Tank Sending Unit Locking Retainer Ring, Plastic Aft-of-Axle Tank, F-350 | 54-75 | 40-55 | — |
| Front Strap Nut, Plastic Midship Fuel Tank, F-Series | 34-46 | 25-34 | — |
| Rear Strap Bolt, Plastic Midship Fuel Tank, F-Series | 30-40 | 22-30 | — |
| Heat Shield to Fuel Tank Strap Nuts, Plastic Midship Fuel Tank, F-Series | 16-24 | 12-18 | — |
| Skid Plate Bolts and Nuts, Plastic Midship Fuel Tank, F-Series 4x4 | 16-24 | 12-18 | — |
| Heat Shield to Frame Bolts, F-Series | 11-15 | 8-10 | — |
| Fuel Tank Sending Unit Locking Retainer Ring, Plastic Midship Fuel Tank, F-Series | 55-68 | 39-53 | — |
| Strap Bolts and Nuts, Steel Midship Fuel Tank, F-Series 4x2 and 4x4 | 30-40 | 22-30 | — |
| Fuel Tank Skid Plate Bolts and Nuts, Steel Midship Fuel Tank, F-Series 4x2 | 16-24 | 12-18 | — |
| Fuel Tank Strap Bracket, Steel Midship Fuel Tank, F-Series 4x4 | 21-29 | 16-21 | — |
| Fuel Tank Skid Plate Bolts, Steel Midship Fuel Tank, F-Series 4x4 | 16-24 | 12-18 | — |
| Fuel Filler Hose Clamp | 2.7-3.7 | — | 23-32 |
| Filler Pipe Neck to Body Screws, F-250, F-350 and F-Super Duty Chassis Cab | 2.7-3.7 | — | 23-32 |
| Filler Pipe Neck to Support Screws, F-Super Duty Motorhome Chassis | 17-28 | 13-21 | — |
| Fuel Tank Sending Unit Retaining Screws | 9-11 | — | 80-97 |
| Fuel Tank Sending Unit Plastic Locking Ring | 52-71 | 38-52 | — |
| Fuel Filter Base Retaining Screws | 33-52 | 24-38 | — |