1994 PCED OBDI-A | SECTION 18A: Diesel Diagnosis — 7.3L DI Engine |
F1 DIAGNOSTIC TROUBLE CODE (DTC)
Diagnostic Trouble Code (DTC) 831, 832, 833, 834 and 835 are set if the PCM does not detect when a key has been pressed during the key on, engine running test.
Possible causes:
- Worn or damaged speed control switch
- Switch shorted to battery
- Open/ground short/battery short on SCCS
- Open/ground short/battery short on SCGND
- Perform key on, engine running self-test.
- Press all speed control switches.
Is DTC 831, 832, 833, 834 or 835 present?
F2 CHECK FUSE FOR OPEN
- Key off.
- Check fuse PDF-30 20A in power network box for continuity.
Is fuse OK?
| Yes | No |
| GO to F3. | REPLACE fuse. RERUN Scan Tool Diagnostic Test. |
F3 CHECK CIRCUIT 151 (LB/BK) FOR OPEN
- Key on, engine off.
- Measure voltage at Pin 61 on the breakout box.
Is 6.6 volts present?
F4 CHECK CIRCUIT 848 (DG/O) FOR OPEN
- Key off.
- Disconnect brush assembly.
- Measure resistance between Pin 40 on the breakout box and Circuit 848 (DG/O) at the brush assembly harness connector.
Is resistance less than 5 ohms?
| Yes | No |
| GO to F5. | SERVICE open in Circuit 848 (DG/O). RERUN Scan Tool Diagnostic Test. |
F5 CHECK BRUSH ASSEMBLY FOR OPEN
- Key off.
- Disconnect brush assembly from speed control switch assembly.
- Measure resistance of brush assembly.
Is resistance less than 5 ohms?
| Yes | No |
| REPLACE speed control switch. RERUN Scan Tool Diagnostic Test. | REPLACE brush assembly. RERUN Scan Tool Diagnostic Test. |
F6 CHECK FOR B+ AT BRUSH ASSEMBLY
- Key off.
- Disconnect brush assembly.
- Key on, engine off.
- Measure voltage on Circuit 460 (Y/LB) at the brush assembly harness connector.
Is B+ present?
F7 CHECK BRUSH ASSEMBLY FOR OPEN
- Key off.
- Reconnect brush assembly.
- Disconnect brush assembly from speed control switch.
- Key on, engine off.
- Measure voltage on Circuit 460 (Y/LB) at speed control switch harness connector.
Is B+ present?
| Yes | No |
| REPLACE speed control switch. RERUN Scan Tool Diagnostic Test. | REPLACE brush assembly. RERUN Scan Tool Diagnostic Test. |
F8 CHECK CIRCUIT 460 (Y/LB) FOR OPEN
- Key off.
- Disconnect horn relay.
- Key on, engine off.
- Measure voltage on Circuit 460 (Y/LB) at horn relay harness connector.
Is B+ present?
| Yes | No |
| GO to F9. | REPLACE fuse. SERVICE open in Circuit 460 (Y/LB) between fuse PDF-30 20A and horn relay. RERUN Scan Tool Diagnostic Test. |
F9 MEASURE HORN RELAY COIL RESISTANCE
- Key off.
- Disconnect horn relay.
- Measure resistance of horn relay coil.
Is resistance less than 5 ohms?
| Yes | No |
| SERVICE open in Circuit 460 (Y/LB) between horn relay and brush assembly. RERUN Scan Tool Diagnostic Test. | REPLACE horn relay.GO to F10. |
F10 REPEAT KOER TEST
- Perform key on, engine running test.
- Press all speed control switches.
Are the same DTCs present from Step
F1?
| Yes | No |
| REPLACE speed control switch. | SERVICE intermittent connection in Circuits 151 (LB/BK) and 848 (DG/O) as necessary. RERUN Scan Tool Diagnostic Test. |