1996 PCED OBDI | SECTION 18: Diesel Diagnosis — 7.3L DI Engine |
F1 DIAGNOSTIC TROUBLE CODES (DTCs) 0565/0566/0567/0568/0569: SPEED CONTROL
Note: When performing KOER switch test, wait five seconds after pressing the trigger to start the test before running through the driver operated controls. The test may also take up to five minutes to complete.
- DTCs 0565, 0566, 0567, 0568 and 0569 are set if the PCM does not detect when a switch has been pressed during the KOER switch test.
- Possible causes:
- Switch not depressed during test
- Worn or damaged speed control switch
- Open, grounded, or short to power in SCCS circuit
- Open or short in SC GND circuit
- Open in power supply circuit
- NGS Tester installed.
- Access SCCS PID.
- Key on.
- No switches depressed.
Is voltage reading 6.68v ± .1?
| Yes | No |
| GO to F2. | If voltage reading is 10v, GO to F5. If voltage reading is 0v, GO to F8. |
F2 SWITCH ON FUNCTION CHECK
Does NGS Tester read 10v?
| Yes | No |
| GO to F3. | F-Series, GO to F11. Econoline, GO to F20. |
F3 SWITCH OFF FUNCTION CHECK
Does NGS Tester read 0v?
| Yes | No |
| GO to F4. | F-Series and Econoline without air bag, GO to F17. Econoline with air bag, GO to F31. |
F4 COMMAND SWITCHES FUNCTION
- Depress RESUME, COAST, SET/ACCEL switches.
- Observe voltage reading on NGS Tester as each switch is depressed.
- Refer to voltage specifications supplied for SCCS M PID in driver operated controls check chart in the Scan Tool Diagnostic Test Procedures section.
Do voltage readings on NGS Tester agree with voltage values in driver operated controls check chart ± 0.2v?
| Yes | No |
| RERUN KOER switch test. If code is still present, REPLACE PCM. | REPLACE speed control switch assembly. RETEST system. |
F5 SHORTED COMMAND SWITCH CHECK
- Remove horn pad.
- Disconnect 3-way speed control switch harness connector.
Is voltage reading on NGS Tester 6.68v ± .1?
| Yes | No |
| Switch assembly shorted. REPLACE faulty speed control switch assembly. RETEST system. | GO to F6. |
F6 AIR BAG SLIDING CONTACT CHECK
- Disconnect air bag sliding contact connector C-219.
Is voltage reading on NGS Tester 6.68v ± .1?
| Yes | No |
| Air bag sliding contact and harness assembly in column shorted to power. REPLACE air bag sliding contact. RETEST system. | GO to F7. |
F7 SIGNAL CIRCUIT CHECK
- Key off.
- Air bag sliding contact connector C-219 disconnected.
- 3-way speed control switch harness connector disconnected.
- Disconnect PCM inspect for damaged or pushed-out pins, corrosion, loose wires, etc. Service as necessary.
- Install breakout box, PCM disconnected.
- Key on.
- Measure voltage from Pin 61 to GND
Is voltage reading 0v?
| Yes | No |
| REPLACE faulty PCM. REASSEMBLE system and RETEST. | REPAIR short to power in Circuit 151 (LB/BK). REASSEMBLE system and RETEST. |
F8 SHORTED COMMAND SWITCH CHECK
- Remove horn pad.
- Disconnect 3-way speed control switch harness connector.
Is voltage reading on NGS Tester 6.68v ± .1?
| Yes | No |
| Switch assembly shorted. REPLACE faulty speed control switch assembly. RETEST system. | GO to F9. |
F9 AIR BAG SLIDING CONTACT CHECK
- Disconnect air bag sliding contact connector C-219.
Is voltage reading on NGS Tester 6.68v ± .1?
| Yes | No |
| Air bag sliding contact and harness assembly in column shorted to GND. REPLACE air bag sliding contact. RETEST system. | GO to F10. |
F10 SIGNAL CIRCUIT CHECK
- Key off.
- Air bag sliding contact connector C-219 disconnected.
- Disconnect PCM. Inspect for damaged or pushed-out pins, corrosion, loose wipes, etc. service as necessary.
- Install breakout box, PCM disconnected.
- Measure resistance from Pin 61 to Pins 25, 51, 76, 77 and 103.
Is each resistance reading greater than 10,000 ohms?
| Yes | No |
| REPLACE faulty PCM. REASSEMBLE system and RETEST. | REPAIR short to ground in Circuit 151 (LB/BK). REASSEMBLE system and RETEST. |
F11 FUSE CHECK
- Remove fuse 3 (15 amp) from power distribution box.
Is fuse 3 OK?
| Yes | No |
| GO to F12. | REPLACE faulty fuse. RETEST system. |
F12 CHECK CONTINUITY FROM FUSE TO HORN PAD
- Remove horn pad.
- Disconnect 3-way speed control switch harness connector.
- Disconnect fuse 3.
- Measure resistance from the non-power side of fuse 3 to Pin C of air bag sliding contact harness in column (refer to schematic at beginning of this Pinpoint Test for pin orientation).
Is resistance less than 75 ohms?
F13 CHECK RESISTANCE ACROSS AIR BAG SLIDING CONTACT
- Disconnect air bag sliding contact connector C-219.
- Measure resistance from Pin C to Pin 6 on air bag sliding contact connector C-219 column side.
Is the resistance less than 5 ohms?
| Yes | No |
| SERVICE open in Circuits 1 (DB), 460 (Y/LB), or the horn relay. RETEST. | REPLACE air bag sliding contact and harness. RETEST. |
F14 SWITCH CHECK
- Horn pad removed.
- Measure resistance from Pin B to Pin C on horn pad harness assembly.
- Depress ON switch.
Is resistance less than 5 ohms?
| Yes | No |
| GO to F15. | ON switch is faulty. REPLACE faulty speed control switch assembly. RETEST. |
F15 AIR BAG SLIDING CONTACT CHECK
- 3-way speed control switch harness connector disconnected.
- Measure resistance from Pin B to Pin 5 at air bag sliding contact side of connector C-219 (refer to schematic for pin orientation).
Is resistance less than 5 ohms?
| Yes | No |
| GO to F16. | SERVICE open in Circuit 151 (LB/BK). REASSEMBLE system and RETEST. |
F16 CHECK CIRCUIT 151 (LB/BK) FOR OPEN
- Key off.
- Disconnect PCM and inspect for damaged or pushed out pins, corrosion, loose wires etc. Service as necessary.
- Install breakout box, PCM disconnected.
- Disconnect air bag sliding contact connector C-219.
- Measure resistance from Pin 61 to Circuit 151 (LB/BK) Pin 5 at vehicle harness side of connector C-219.
Is resistance less than 5 ohms?
| Yes | No |
| REPLACE faulty PCM. REASSEMBLE system and RETEST. | REPLACE air bag sliding contact and harness. RETEST. |
F17 GROUND CHECK AT SWITCH
- Remove horn pad.
- Key on.
- Disconnect 3-way speed control switch harness connector.
- Measure voltage from Pin A to Pin C of air bag sliding contact in column.
Does voltage reading indicate B+?
| Yes | No |
| REPLACE faulty speed control switch assembly. RETEST system. | GO to F18. |
F18 CHECK FOR OPEN IN AIR BAG SLIDING CONTACT
- 3-way speed control switch harness connector disconnected.
- Disconnect air bag sliding contact connector C-219.
- Measure resistance from Pin A to Pin 2 on column side of air bag sliding contact connector C-219 (refer to schematic for correct pin orientation).
Is resistance less than 5 ohms?
| Yes | No |
| F-Series, GO to F19. Econoline without air bag, GO to F33. | REPLACE faulty brush assembly. RETEST system. |
F19 CHECK FOR OPEN IN 848 (DG/O)
- Key off.
- Disconnect PCM. Inspect for damaged or pushed out pins, corrosion, loose wires, etc. Service as necessary.
- Install breakout box, PCM disconnected.
- Measure resistance from Pin 2 at vehicle harness side of air bag sliding contact connector C-219 to Pin 40 on breakout box.
Is resistance less than 5 ohms?
| Yes | No |
| REPLACE faulty PCM. RETEST system. | REPAIR open in Circuit 848 (DG/O) between PCM and connector C-219. RETEST. |
F20 FUSE R CHECK
- Remove fuse R (15 amp) from power distribution box.
Is fuse R OK?
| Yes | No |
| Econoline with air bag, GO to F21. Econoline without air bag, GO to F26. | Replace fuse R. RETEST. |
F21 CHECK CONTINUITY FROM FUSE R TO HORN PAD
- Remove horn pad.
- Disconnect 3-Way speed control switch harness connector.
- Measure resistance from the non-power side of fuse R to Pin B of air bag sliding contact in column (refer to schematic at beginning of this pinpoint for pin orientation).
Is resistance less than 75 ohms?
F22 SWITCH CHECK
- Horn pad removed.
- Measure resistance from Pin B to Pin C on horn assembly harness.
- Depress ON switch.
Is resistance less than 5 ohms?
| Yes | No |
| GO to F23. | REPLACE faulty speed control switch assembly. |
F23 CHECK CIRCUIT 151 (LB/BK) FOR OPEN
- Key off.
- Disconnect air bag sliding contact connector C-219.
- Measure from Pin 61 to Circuit 151 (LB/BK) Pin 5 at vehicle harness side of connector C-219.
Is resistance less than 5 ohms?
| Yes | No |
| GO to F24. | SERVICE open in Circuit 151 (LB/BK). RETEST. |
F24 AIR BAG SLIDING CONTACT CHECK
- 3-way speed control switch harness connector disconnected.
- Measure resistance from Pin B to Pin 5 of air bag sliding contact side of connector C-219 (refer to schematic for pin orientation).
Is resistance less than 5 ohms?
| Yes | No |
| REPLACE faulty PCM. RETEST. | REPLACE harness and air bag sliding contact. RETEST. |
F25 CHECK RESISTANCE ACROSS AIR BAG SLIDING CONTACT
- Disconnect air bag sliding contact connector C-219.
- Measure resistance from Pin B to Pin 6 on air bag sliding contact connector C-219 column side.
Is resistance less than 5 ohms?
| Yes | No |
| SERVICE open in Circuit 6 (Y/LG), 460 (Y/LB), or the horn relay. RETEST. | REPLACE air bag sliding contact and harness. |
F26 CHECK CONTINUITY FROM FUSE R TO HORN PAD
- Remove horn pad.
- Disconnect 3-way speed control switch harness connector.
- Measure resistance from the non-power side of fuse R to Pin C of air bag sliding contact in column (refer to schematic at beginning of this pinpoint for pin orientation).
Is resistance less than 75 ohms?
F27 SWITCH CHECK
- Horn pad removed.
- Measure resistance from Pin B to Pin C on horn pad assembly harness.
- Depress ON switch.
Is resistance less than 5 ohms?
| Yes | No |
| GO to F28. | REPLACE faulty speed control switch assembly. |
F28 CHECK CIRCUIT 151 (LB/BK) FOR OPEN
- Key off.
- Disconnect air bag sliding contact connector C-219.
- Measure from Pin 61 to Circuit 151 (LB/BK) Pin 5 at vehicle harness side of connector C-219.
Is resistance less than 5 ohms?
| Yes | No |
| GO to F29. | SERVICE open in Circuit 151 (LB/BK). RETEST. |
F29 AIR BAG SLIDING CONTACT CHECK
- 3-way speed control switch harness connector disconnected.
- Measure resistance from Pin C to Pin 6 of air bag sliding contact side of connector C-219 (refer to schematic for pin orientation).
Is resistance less than 5 ohms?
| Yes | No |
| REPLACE faulty PCM. RETEST. | REPLACE harness and air bag sliding contact. RETEST. |
F30 CHECK RESISTANCE ACROSS AIR BAG SLIDING CONTACT
- Disconnect air bag sliding contact connector C-219.
- Measure resistance from Pin B to Pin 6 on air bag sliding contact connector C-219 column side.
Is resistance less than 5 ohms?
| Yes | No |
| SERVICE open in Circuit 6 (Y/LG), 460 (Y/LB), or the horn relay. RETEST. | REPLACE air bag sliding contact and harness. |
F31 GROUND CHECK AT SWITCH
- Remove horn pad.
- Key on.
- Disconnect 3-way speed control switch harness connector.
- Measure voltage from Pin A to Pin B of the air bag sliding contact connector C-219 in column.
Does voltage reading indicate B+?
| Yes | No |
| REPLACE faulty speed control switch assembly. RETEST. | GO to F32. |
F32 CHECK FOR OPEN IN AIR BAG SLIDING CONTACT
- 3-way speed control switch harness connector disconnected.
- Disconnect air bag sliding contact connector C-219.
- Measure resistance from Pin A to Pin 2 on air bag sliding contact side of connector C-219 (refer to schematic for correct pin orientation).
Is resistance less than 5 ohms?
| Yes | No |
| GO to F33. | REPLACE faulty air bag sliding contact. |
F33 CHECK FOR OPEN IN CIRCUIT 563 (O/Y)
- Key off.
- Disconnect PCM. Inspect for damaged or pushed out pins, corrosion, loose wires, etc.
- Install breakout box, PCM disconnected.
- Measure resistance from Circuit 563 (O/Y) Pin 2 at vehicle harness side of connector C-219 to Pin 40 on the breakout box.
Is resistance less than 5 ohms?
| Yes | No |
| REPLACE faulty PCM. RETEST. | REPAIR open in Circuit 563 (O/Y) between PCM and connector C-219. |